IP Library Granted Patent US 8,757,106
Granted Patent B2
US 8,757,106 · App. 13/304,801 · Granted Jun 24, 2014

High cetane petroleum fuels

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Quick Facts
Patent No.
US 8,757,106
App. No.
13/304,801
Granted
Jun 24, 2014
Kind
B2
Abstract

A high-efficiency diesel fuel and method of combustion that reduces emissions. The diesel engine can operate in pre-mixed charge compression ignition (PCCI) combustion. The method can involve injecting high-efficiency diesel fuel at from −8 to 0 degrees After Top Dead Center (ATDC), combusting the fuel, and operating the engine with an exhaust gas recirculation (EGR) of from 20 to 60%.

Claims (44)

1. A high-efficiency diesel fuel comprising:

a) increased short-chain paraffin molecules,

b) long chain paraffins with one to five isomeric short chain methyl, ethyl, propyl, or isopropyl side chains,

wherein the ratio of isoparaffins to total paraffins is greater than 0.9.

2. The high-efficiency diesel fuel of claim 1 , wherein the high-efficiency diesel fuel comprises short chain paraffins selected from the group consisting of C10, C11, C12, C13, C14, or C15 paraffins.

3. The high-efficiency diesel fuel of claim 1 , wherein the high-efficiency diesel fuel comprises long chain paraffins selected from the group consisting of C15, C16, C17, C18, C19, C20, C21, C22, C23, C24, C25 or C26 isoparaffins, wherein the sidechains have 1-5 carbons in each of the sidechains, and less than 50 percent of the total carbons are in sidechains.

4. The high-efficiency diesel fuel of claim 1 , wherein the high-efficiency diesel fuel comprises short chain paraffins (C 10 -C 15 ) from diesel, kerosene, fuel oils, isomerized lube oil stocks, and other high paraffin fuel sources and long chain isoparaffins (C 15 -C 26 ) from diesel, kerosene, fuel oils, isomerized lube oil stocks, and other high paraffin fuel sources.

5. The high-efficiency diesel fuel of claim 1 , wherein the high-efficiency diesel fuel has a cetane number great than that of conventional diesel fuel, including a cetane number of about 51 to about 81, including a high efficiency diesel fuel with a derived cetane number of about 60, about 65, about 70, about 75, about 80, about 45 to 51, about 51 to 81, or above about 81, or greater than 85.

6. The high-efficiency diesel fuel of claim 1 , wherein the fuel has a combustion efficiency between about 98% and 99%, reduced NO X emissions from about 0.5 g/kg fuel to 2.5 g/kg fuel , reduced matter emissions of from about 0.4 g/kg fuel to 0.75 g/kg fuel , reduced total hydrocarbon emissions of from about 2 g/kg fuel to 4 g/kg fuel , reduced carbon monoxide emissions of from about 8.5 g/kg fuel to 15 g/kg fuel , increases brake thermal efficiency between about 1.0% to 2.0%, compared to an identical method wherein the fuel is a conventional diesel fuel.

7. The high-efficiency diesel fuel of claim 1 , wherein the fuel results in a decrease in one or more pollutants including:

a) nitrogen oxide (NO X ) emissions of greater than 10%, including at least about 17%, 18%, 19%, 20% or greater, compared to an identical method wherein the fuel is a diesel fuel;

b) particulate matter emissions of greater than 55%, including about 63%, 65%, 68%, 70%, or greater, compared to an identical method wherein the fuel is a diesel fuel;

c) total hydrocarbon emissions of greater than 75%, including at least about 80%, 85% 90% or greater, compared to an identical method wherein the fuel is a diesel fuel; or

d) carbon monoxide emissions of greater than about 70%, 75%, 80%, or greater, compared to an identical method wherein the fuel is a diesel fuel.

8. The high-efficiency diesel fuel of claim 1 , wherein the fuel is blended diesel fuel stock comprising one or more components including a high-efficiency diesel fuel, a cetane enhancer, an LTFT fuel, high-cetane distillates, high-cetane straight-run distillate, high-cetane overhead products, paraffin, isoparrafins, ethyl hexyl nitrate (EHN), and combinations thereof.

9. A high-efficiency diesel fuel blending agent comprising:

a) increased short-chain paraffin molecules, and

b) long chain paraffins with one to five isomeric short chain methyl, ethyl, propyl, or isopropyl sidechains,

c) wherein the ratio of isoparaffins to total paraffins is greater than 0.99 isoparaffins to total paraffins.

10. The high-efficiency diesel fuel of claim 9 , wherein the high-efficiency diesel fuel comprises short chain paraffins selected from the group consisting of C10, C11, C12, C13, C14, or C15 paraffins.

11. The high-efficiency diesel fuel of claim 9 , wherein the high-efficiency diesel fuel comprises long chain paraffins selected from the group consisting of C15, C16, C17, C18, C19, C20, C21, C22, C23, C24, C25 or C26 isoparaffins, wherein the sidechains have 1-5 carbons in each of the sidechains, and less than 50 percent of the total carbons are in sidechains.

12. The high-efficiency diesel fuel of claim 9 , wherein the high-efficiency diesel fuel comprises short chain paraffins (C 10 -C 15 ) from diesel, kerosene, fuel oils, isomerized lube oil stocks, and other high paraffin fuel sources and long chain isoparaffins (C 15 -C 26 ) from diesel, kerosene, fuel oils, isomerized lube oil stocks, and other high paraffin fuel sources.

13. The high-efficiency diesel fuel of claim 9 , wherein the high-efficiency diesel fuel has a cetane number great than that of conventional diesel fuel, including a cetane number of about 51 to about 81, including a high efficiency diesel fuel with a derived cetane number of about 60, about 65, about 70, about 75, about 80, about 45 to 51, about 51 to 81, or above about 81, or greater than 85.

14. The high-efficiency diesel fuel of claim 9 , wherein the fuel has a combustion efficiency between about 98% and 99%, reduced NO X emissions from about 0.5 g/kg fuel to 2.5 g/kg fuel , reduced matter emissions of from about 0.4 g/kg fuel to 0.75 g/kg fuel , reduced total hydrocarbon emissions of from about 2 g/kg fuel to 4 g/kg fuel , reduced carbon monoxide emissions of from about 8.5 g/kg fuel to 15 g/kg fuel , increases brake thermal efficiency between about 1.0% to 2.0%, compared to an identical method wherein the fuel is a conventional diesel fuel.

15. The high-efficiency diesel fuel of claim 9 , wherein the fuel results in a decrease in one or more pollutants including:

a) nitrogen oxide (NO X ) emissions of greater than 10%, including at least about 17%, 18%, 19%, 20% or greater;

b) particulate matter emissions of greater than 55%, including about 63%, 65%, 68%, 70%, or greater;

c) total hydrocarbon emissions of greater than 75%, including at least about 80%, 85% 90% or greater; or

d) carbon monoxide emissions of greater than about 70%, 75%, 80%, or greater, wherein said efficiency is compared to an identical method where the fuel is a diesel fuel.

16. The high-efficiency diesel fuel of claim 9 , wherein the fuel is blended diesel fuel stock comprising one or more components including a high-efficiency diesel fuel, a cetane enhancer, an LTFT fuel, high-cetane distillates, high-cetane straight-run distillate, high-cetane overhead products, paraffin, isoparrafins, ethyl hexyl nitrate (EHN), and combinations thereof.

17. A method for reducing the emissions of a diesel engine, the method comprising

a) combusting a fuel, wherein the fuel is a high-efficiency diesel fuel comprising increased short-chain paraffin molecules and long chain paraffins with one to five isomeric short chain methyl, ethyl, propyl, or isopropyl sidechains, wherein the ratio of isoparaffins to total paraffins is greater than 0.9, wherein the high-efficiency diesel fuel is injected at from −8 to 0 degrees After Top Dead Center (ATDC), and

b) operating the engine with an exhaust gas recirculation (EGR) of from 20 to 60%.

18. The method for reducing the emissions of a diesel engine of claim 17 , wherein the high-efficiency diesel fuel comprises short chain paraffins selected from the group consisting of C10, C11, C12, C13, C14, or C15 paraffins.

19. The method for reducing the emissions of a diesel engine of claim 17 , wherein the high-efficiency diesel fuel comprises long chain paraffins selected from the group consisting of C15, C16, C17, C18, C19, C20, C21, C22, C23, C24, C25 or C26 isoparaffins, wherein the sidechains have 1-5 carbons in each of the sidechains, and less than 50 percent of the total carbons are in sidechains.

20. The method for reducing the emissions of a diesel engine of claim 17 , wherein the high-efficiency diesel fuel comprises short chain paraffins (C 10 -C 15 ) from diesel, kerosene, fuel oils, isomerized lube oil stocks, and other high paraffin fuel sources and long chain isoparaffins (C 15 -C 26 ) from diesel, kerosene, fuel oils, isomerized lube oil stocks, and other high paraffin fuel sources.

21. The method for reducing the emissions of a diesel engine of claim 17 , wherein the high-efficiency diesel fuel has a cetane number great than that of conventional diesel fuel, including a cetane number of about 51 to about 81, including a high efficiency diesel fuel with a derived cetane number of about 60, about 65, about 70, about 75, about 80, about 45 to 51, about 51 to 81, or above about 81, or greater than 85.

22. The method for reducing the emissions of a diesel engine of claim 17 , wherein the fuel has a combustion efficiency between about 98% and 99%, reduced NO X emissions from about 0.5 g/kg fuel to 2.5 g/kg fuel , reduced matter emissions of from about 0.4 g/kg fuel to 0.75 g/kg fuel , reduced total hydrocarbon emissions of from about 2 g/kg fuel to 4 g/kg fuel , reduced carbon monoxide emissions of from about 8.5 g/kg fuel to 15 g/kg fuel , increases brake thermal efficiency between about 1.0% to 2.0%, compared to an identical method wherein the fuel is a conventional diesel fuel.

23. The method for reducing the emissions of a diesel engine of claim 17 , wherein the fuel results in a decrease in one or more pollutants including:

a) nitrogen oxide (NO X ) emissions of greater than 10%, including at least about 17%, 18%, 19%, 20% or greater;

b) particulate matter emissions of greater than 55%, including about 63%, 65%, 68%, 70%, or greater;

c) total hydrocarbon emissions of greater than 75%, including at least about 80%, 85% 90% or greater; or

d) carbon monoxide emissions of greater than about 70%, 75%, 80%, or greater, wherein said efficiency is compared to an identical method where the fuel is a diesel fuel.

24. The method for reducing the emissions of a diesel engine of claim 17 , wherein the fuel is blended diesel fuel stock comprising one or more components including a high-efficiency diesel fuel, a cetane enhancer, an LTFT fuel, high-cetane distillates, high-cetane straight-run distillate, high-cetane overhead products, paraffin, isoparrafins, ethyl hexyl nitrate (EHN), and combinations thereof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2012
From: CONOCOPHILLIPS COMPANY
To: PHILLIPS 66 COMPANY
Reel/Frame 028213/0824 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2011
From: GUNTER, GARRY CLYDE; CASEY, EDWARD T.
To: CONOCOPHILLIPS COMPANY
Reel/Frame 027286/0707 →