IP Library Granted Patent US 9,105,768
Granted Patent B2
US 9,105,768 · App. 13/313,133 · Granted Aug 11, 2015

Lead free solar cell contacts

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Quick Facts
Patent No.
US 9,105,768
App. No.
13/313,133
Granted
Aug 11, 2015
Kind
B2
Abstract

Formulations and methods of making solar cells are disclosed. In general, the invention presents a solar cell contact made from a mixture wherein the mixture comprises a solids portion and an organics portion, wherein the solids portion comprises from about 85 to about 99 wt % of a metal component, and from about 1 to about 15 wt % of a lead-free glass component. Both front contacts and back contacts arc disclosed.

Claims (25)

1. A solar cell comprising a contact prepared by a mixture, wherein, prior to firing, the mixture comprises:

a. a solids portion and

b. an organics portion

c. wherein the solids portion comprises:

i. from about 85 to about 99 wt. % of a conductive metal component comprising silver, and

ii. from about 1 to about 15 wt % of a glass component, wherein the glass component is lead-free and comprises (a) 50 to 80 mol % of Bi 2 O 3 , (b) SiO 2 and (c) V 2 O 5 .

2. The solar cell of claim 1 , wherein the glass component further comprises about 1 to about 20 mol % of a trivalent oxide of an element selected from the group consisting of Al, B, La, Y, Ga, In, Ce, and Cr.

3. The solar cell of claim 1 , wherein the glass component further comprises about 0.1 to about 15 mol % of a tetravalent oxide of an element selected from the group consisting of Ti, Zr and Hf.

4. The solar cell of claim 1 , wherein the glass component further comprises about 0.1 to about 20 mol % of a pentavalent oxide of an element selected from the group consisting of P, Ta, Nb. and Sb.

5. The solar cell of claim 1 , wherein the glass component further comprises about 0.1 to about 25 mol % of an alkali oxide.

6. The solar cell of claim 1 , wherein the glass component further comprises about 0.1 to about 20 mol % of an alkaline earth oxide.

7. The solar cell of claim 1 , wherein the glass component further comprises about 0.1 to about 2.5 mol % of ZnO.

8. The solar cell of claim 1 , wherein the glass component further comprises about 0.1 to about 12 ml % Ag 2 O.

9. The solar cell of claim 1 , wherein the solids portion further comprises a crystalline additive selected from the group consisting of Sb 2 O 3 , In 2 O 3 , Ga 2 O 3 , SnO, ZnO, ZrO 2 , Al 2 O 3 , B 2 O 3 , Ta 2 O 5 , 12Bi 2 O 3 .SiO 2 , 2Bi 2 O 3 .SiO 2 , 3Bi 2 O 3 .5SiO 2 , Bi 2 O 3 .4SiO 2 , 6Bi 2 O 3 .SiO 2 , Bi 2 O 3 .SiO 2 , 2Bi 2 O 3 .3SiO 2 , Bi 2 O 3 .2TiO 2 , 2Bi 2 O 3 .3TiO 2 , 2Bi 2 O 3 .4TiO 2 , and 6Bi 2 O 3 .TiO 2 , 6Bi 2 O 3 .V 2 O 5 , BiVO 4 .2Bi 2 O 3 .3V 2 O 5 , BiV 3 O 9 , 6.5Bi 2 O 3 .2.5V 2 O 5 .TiO 2 , 2ZnO.3TiO 2 , ZnO.SiO 2 , ZrO 2 .SiO 2 , MgO.V 2 O 5 , SrO.V 2 O 5 , CaO.V 2 O 5 , BaO.V 2 O 5 , ZnO.V 2 O 5 , Na 2 O.17V 2 O 5 , K 2 O.4V 2 O 5 , 2Li 2 O.5V 2 O 5 and reaction products thereof and combinations thereof.

10. The solar cell of claim 1 ,wherein the solids portion further comprises about 0.5 to about 25 wt % of a metal selected from the group consisting of Bi, Zn, In, Ga, Sb and alloys thereof.

11. The solar cell of claim 1 , wherein the silver comprises silver selected from the group consisting of flakes, powder, or colloidal particles of silver, wherein the solids portion further comprises phosphorus, at least a portion of which is present as a coating on at least a portion of the silver flakes, powder or colloidal particles.

12. The solar cell of claim 1 further comprising a silver rear contact made from a mixture wherein. prior to firing, the mixture comprises:

a. a solids portion and

b. an organics portion,

c. wherein the solids portion comprises

i. from about 85 to about 99 wt % of a conductive metal component, and

ii. from about 1 to about 15 wt % of a glass component, wherein the glass component is lead-free.

13. The solar cell of claim 1 , wherein the glass component comprises about 75 mol % Bi 2 O 3 , about 20 mol % SiO 2 and about 5 mol % v 2 O 5 .

14. The solar cell of claim 1 , wherein the solar cell comprises a substrate having an antireflective coating, and wherein the contact is prepared by applying the mixture to the antireflective coating and firing the mixture.

15. A solar panel comprising the solar cell of claim 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2013
From: FERRO CORPORATION
To: HERAEUS PRECIOUS METALS NORTH AMERICA CONSHOHOCKEN LLC
Reel/Frame 030557/0466 →
RELEASE OF SECURITY INTEREST Recorded Feb 7, 2013
From: PNC BANK, NATIONAL ASSOCIATION
To: FERRO CORPORATION
Reel/Frame 029772/0635 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2012
From: SRIDHARAN, SRINIVASAN; PHAM, TUNG; KHADILKAR, CHANDRASHEKHAR S.; SHAIKH, AZIZ S.; KIM, STEVE S.
To: FERRO CORPORATION
Reel/Frame 027732/0875 →