IP Library Granted Patent US 8,835,766
Granted Patent B2
US 8,835,766 · App. 13/317,462 · Granted Sep 16, 2014

Audio/video cable

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Quick Facts
Patent No.
US 8,835,766
App. No.
13/317,462
Granted
Sep 16, 2014
Kind
B2
Abstract

An audio/video cable includes a plurality of parallel arranged insulated wires or twisted pair insulated wires each including a copper conductor and an insulation layer formed on a periphery thereof. The copper conductor includes a soft dilute copper alloy material containing pure copper, an additive element and an inevitable impurity as a balance. The soft dilute copper alloy material includes a recrystallized structure having a grain size distribution such that crystal grains in a surface layer are smaller than internal crystal grains. The surface layer includes a crystal structure such that an average crystal grain size from a surface of the surface layer up to a depth of 50 μm toward inside of the soft dilute copper alloy material is not more than 20 μm.

Claims (27)

1. An audio/video cable, comprising:

a plurality of parallel arranged insulated wires each comprising a copper conductor for transmitting audio/video signals and an insulation layer formed on a periphery thereof,

wherein the copper conductor comprises a soft dilute copper alloy material containing pure copper, Ti as an additive element and an inevitable impurity as a balance,

wherein the soft dilute copper alloy material comprises a recrystallized structure having a grain size distribution such that crystal grains in a surface layer are smaller than internal crystal grains,

wherein the surface layer comprises a crystal structure such that an average crystal grain size from a surface of the surface layer up to a depth of 50 μm toward inside of the soft dilute copper alloy material is not more than 20 μm,

wherein the Ti in a form of one of TiO, TiO 2 , TiS, and Ti—O—S is included in a crystal grain or at a crystal grain boundary of the pure copper, and

wherein the soft dilute copper alloy material includes not less than 2 and not more than 12 mass ppm of sulfur, more than 2 mass ppm but not more than 30 mass ppm of oxygen, and not less than 4 and not more than 55 mass ppm of Ti.

2. The audio/video cable according to claim 1 , wherein the Ti includes TiO of not more than 200 nm in size, TiO 2 of not more than 1000 nm in size, TiS of not more than 200 nm in size, or a compound in a form of Ti—O—S of not more than 300 nm in size.

3. The audio/video cable according to claim 1 , wherein an electrical conductivity of the soft dilute copper alloy material is not lower than 102% IACS (International Annealed Copper Standard).

4. The audio/video cable according to claim 3 , wherein the soft dilute copper alloy material includes not less than 3 and not more than 12 mass ppm of sulfur, and not less than 4 and not more than 25 mass ppm of Ti.

5. The audio/video cable according to claim 3 , wherein the soft dilute copper alloy material has a softening temperature of not more than 148° C.

6. The audio/video cable according to claim 5 , wherein the soft dilute copper alloy material includes a dispersed particle size that is not more than 500 nm in not less than 90% of particles.

7. The audio/video cable according to claim 1 , wherein the soft dilute copper alloy material includes not less than 3 and not more than 12 mass ppm of sulfur, and not less than 4 and not more than 25 mass ppm of Ti.

8. An audio/video cable, comprising:

a plurality of twisted pair insulated wires each comprising a copper conductor for transmitting audio/video signals and an insulation layer formed on a periphery thereof; and

a jacket covering a periphery thereof,

wherein the copper conductor comprises a soft dilute copper alloy material containing pure copper, Ti as an additive element and an inevitable impurity as a balance,

wherein the soft dilute copper alloy material comprises a recrystallized structure having a grain size distribution such that crystal grains in a surface layer are smaller than internal crystal grains,

wherein the surface layer comprises a crystal structure such that an average crystal grain size from a surface of the surface layer up to a depth of 50 μm toward inside of the soft dilute copper alloy material is not more than 20 μm,

wherein the Ti in a form of one of TiO, TiO 2 , TiS, and Ti—O—S is included in a crystal grain or at a crystal grain boundary of the pure copper, and

wherein the soft dilute copper alloy material includes not less than 2 and not more than 12 mass ppm of sulfur, more than 2 mass ppm but not more than 30 mass ppm of oxygen, and not less than 4 and not more than 55 mass ppm of Ti.

9. The audio/video cable according to claim 8 , wherein the Ti includes TiO of not more than 200 nm in size, TiO 2 of not more than 1000 nm in size, TiS of not more than 200 nm in size, or a compound in a form of Ti—O—S of not more than 300 nm in size.

10. The audio/video cable according to claim 8 , wherein an electrical conductivity of the soft dilute copper alloy material is not lower than 102% IACS (International Annealed Copper Standard).

11. The audio/video cable according to claim 10 , wherein the soft dilute copper alloy material includes not less than 3 and not more than 12 mass ppm of sulfur, and not less than 4 and not more than 25 mass ppm of Ti.

12. The audio/video cable according to claim 10 , wherein the soft dilute copper alloy material has a softening temperature of not more than 148° C.

13. The audio/video cable according to claim 12 , wherein the soft dilute copper alloy material includes a dispersed particle size that is not more than 500 nm in not less than 90% of particles.

14. The audio/video cable according to claim 2 , wherein the soft dilute copper alloy material includes not less than 3 and not more than 12 mass ppm of sulfur, and not less than 4 and not more than 25 mass ppm of Ti.

Assignments (2)
MERGER Recorded Feb 15, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 032268/0297 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2011
From: AOYAMA, SEIGI; SUMI, TORU; GOTO, MASAYOSHI
To: HITACHI CABLE, LTD.
Reel/Frame 027240/0858 →