IP Library Granted Patent US 8,946,368
Granted Patent B2
US 8,946,368 · App. 13/318,022 · Granted Feb 3, 2015

Catalytic systems made of a complex of rare earths for stereospecific polymerisation of conjugated dienes

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Quick Facts
Patent No.
US 8,946,368
App. No.
13/318,022
Granted
Feb 3, 2015
Kind
B2
Abstract

The present invention relates to a multi-component catalytic system that can be used for the cis-1,4 stereospecific polymerization of conjugated dienes. The system is based on: (i) a rare-earth complex of Formula (II) Ln(A) 3 (B) n , Ln being a rare-earth metal, A a ligand, B a Lewis base or a solvent molecule and n a number from 0 to 3; (ii) an alkylating agent; (iii) a compound based on an aromatic ring and having at least two heteroatoms chosen from the elements O, N, S, P, and corresponding to the Formula (III): in which the R groups each denote hydrogen, an alkyl radical optionally comprising one or more heteroatoms (N, O, P, S, Si) or one or more halogen atoms, a halogen atom, a group based on one or more heteroatoms (N, O, P, S, Si); x and y are integers from 0 to 6; D is a group having a chemical function, one of the atoms of which has a non-bonding pair; L being an atom from column 1 of the Periodic Table.

Claims (119)

1. A catalytic polymerization system comprising:

(i) a rare-earth complex of Formula (II) Ln(A) 3 (B) n , in which

Ln is a rare-earth metal from the family of lanthanides or yttrium or scandium,

A is a ligand chosen from the family of organophosphates, the family of alcoholates, the family of amides, the family of alkyls, aryls or benzyls or the family of borohydrides,

B is a Lewis base selected from the group consisting of ethers, amines, phosphates, and thioethers, and

n is a number ranging from 1 to 3;

(ii) an alkylating agent;

(iii) a compound based on an aromatic ring and having at least two heteroatoms chosen from the elements O, N, S, P, and corresponding to the Formula (III):

wherein

the R groups are identical to or different from one another, and each represent either:

a hydrogen atom,

an aliphatic, cycloaliphatic or aromatic alkyl radical, optionally comprising one or several heteroatoms (N, O, P, S, Si) or one or more halogen atoms,

a halogen atom,

a group based on one or more heteroatoms (N, O, P, S, Si);

x and y are integers from 0 to 6;

D is a group having a chemical function, one of the atoms of which has a non-bonding pair;

L being an atom from column 1 of the Periodic Table.

2. The catalytic polymerization system according to claim 1 , wherein in Formula (II), Ln represents yttrium or gadolinium.

3. The catalytic polymerization system according to claim 1 , wherein the alkylating agent is chosen from triisobutylaluminium or diisobutylaluminium hydride.

4. The catalytic polymerization system according to claim 1 , wherein in Formula (III), L is an atom from column 1 of the Periodic Table chosen from hydrogen, lithium, sodium, or potassium.

5. The catalytic polymerization system according to claim 1 , wherein in Formula (III), D is a group having a function chosen from alcohol, amine, ether, imine, phosphine, thioether, or thiol functions.

6. The catalytic polymerization system according to claim 5 , wherein the compound of Formula (III) is chosen from those represented by Formula (IV):

wherein:

the R groups are identical to or different from one another, and each represent either:

a hydrogen atom,

an aliphatic, cycloaliphatic or aromatic alkyl radical, optionally comprising one or several heteroatoms (N, O, P, S, Si) or one or more halogen atoms,

a halogen atom,

a group based on one or more heteroatoms (N, O, P, S, Si);

x and y are integers from 0 to 6; and

wherein R 1 and R 2 , which are identical or different, are each a hydrogen atom or a C 1 -C 20 aliphatic, C 5 -C 20 cycloaliphatic or C 6 -C 20 aromatic alkyl radical.

7. The catalytic polymerization system according to claim 6 , wherein in Formula (IV), x and y are equal and have a value of 0.

8. The catalytic polymerization system according to claim 7 , wherein the compound of Formula (IV) is chosen from phenoxyimines of Formula (V):

in which R 1 and R 2 which are identical or different, are each a hydrogen atom or a C 1 -C 20 aliphatic, C 5 -C 20 cycloaliphatic or C 6 -C 20 aromatic alkyl radical and R 3 to R 6 are identical to or different from one another, and each represent either:

a hydrogen atom,

an aliphatic, cycloaliphatic or aromatic alkyl radical, optionally comprising one or several heteroatoms (N, O, P, S, Si) or one or more halogen atoms,

a halogen atom,

a group based on one or more heteroatoms (N, O, P, S, Si).

9. The catalytic polymerization system according to claim 8 , wherein the phenoxyimine of Formula (V) is chosen from N-phenyl-3,5-di-tert-butylsalicylaldimine or N-(2,6-diisopropyl)phenyl-3,5-di-tert-butylsalicylaldimine.

10. The catalytic polymerization system according to claim 1 , further comprising a preforming amount of a conjugated diene, thereby obtaining a preformed catalyst.

11. The catalytic polymerization system according to claim 1 , wherein a molar ratio of compound of Formula III to rare-earth metal has a value between 0 and 3.

12. The catalytic polymerization system according to claim 1 , wherein a molar ratio of alkylating agent to rare-earth metal has a value ranging from 2 to 40.

13. A process for preparing a catalytic system according to claim 1 , comprising:

reacting in situ in an inert hydrocarbon-based solvent comprising a monomer to be polymerized by the catalytic system:

the rare-earth complex,

the compound of Formula (III),

the alkylating agent, and also, where appropriate,

a halogen donor,

thereby providing said catalytic system.

14. A process for preparing a catalytic system according claim 1 , comprising:

directly premixing, in an inert hydrocarbon based solvent prior to contacting the monomer to be polymerized by the catalytic system:

the rare-earth complex,

the compound of Formula (III),

the alkylating agent, and also, where appropriate,

a halogen donor,

thereby obtaining said catalytic system.

15. A process for preparing a catalytic system according to claim 6 , comprising:

combining, in an inert hydrocarbon-based solvent:

the rare-earth complex,

the compound of Formula (IV),

the alkylating agent, and also, where appropriate,

a halogen donor, and

a preforming amount of a conjugated diene, thereby obtaining a preformed catalytic system.

16. A process for preparing a diene elastomer having a content of cis-1,4 linkages substantially greater than 90%, comprising:

reacting in a continuous or batch reaction a catalytic system in an inert hydrocarbon-based solvent with at least one conjugated diene monomer to be polymerized, wherein said catalytic system is as defined in claim 1 .

17. A process for preparing a polymer according to claim 16 , wherein said monomer is chosen from butadiene or isoprene.

18. A catalytic polymerization system comprising:

(i) a rare-earth complex of Formula (II) Ln(A) 3 (B) n , in which

Ln is a rare-earth metal from the family of lanthanides or yttrium or scandium,

A is a ligand chosen from the family of amides,

B is a Lewis base selected from the group consisting of ethers, amines, phosphates, and thioethers, and

n is a number ranging from 0 to 3;

(ii) an alkylating agent;

(iii) a compound based on an aromatic ring and having at least two heteroatoms chosen from the elements O, N, S, P, and corresponding to the Formula (III):

wherein

the R groups are identical to or different from one another, and each represent either:

a hydrogen atom,

an aliphatic, cycloaliphatic or aromatic alkyl radical, optionally comprising one or several heteroatoms (N, O, P, S, Si) or one or more halogen atoms,

a halogen atom,

a group based on one or more heteroatoms (N, O, P, S, Si);

x and y are integers from 0 to 6;

D is a group having a chemical function, one of the atoms of which has a non-bonding pair;

L being an atom from column 1 of the Periodic Table.

19. The catalytic polymerization system according to claim 18 , wherein in Formula (II), A is a ligand chosen from N,N-bis[(trialkylsilyl)alkyl]amides.

20. The catalytic polymerization system according to claim 18 , wherein in Formula (II), A is N,N-bis(trimethylsilyl)amide.

21. A catalytic polymerization system comprising:

(i) a rare-earth complex of Formula (II) Ln(A) 3 (B) n , in which

Ln is a rare-earth metal from the family of lanthanides or yttrium or scandium,

A is a ligand chosen from the family of organophosphates, the family of alcoholates, the family of amides, the family of alkyls, aryls or benzyls or the family of borohydrides,

B is a Lewis base selected from the group consisting of ethers, amines, phosphates, and thioethers, and

n is a number ranging from 1 to 3;

(ii) an alkylating agent;

(iii) a compound based on an aromatic ring and having at least two heteroatoms chosen from the elements O, N, S, P, and corresponding to the Formula (III):

wherein

the R groups are identical to or different from one another, and each represent either:

a hydrogen atom,

an aliphatic, cycloaliphatic or aromatic alkyl radical, optionally comprising one or several heteroatoms (N, O, P, S, Si) or one or more halogen atoms,

a halogen atom,

a group based on one or more heteroatoms (N, O, P, S, Si);

x and y are integers from 0 to 6;

D is a group having a chemical function, one of the atoms of which has a non-bonding pair;

L being an atom from column 1 of the and Periodic Table further comprising a halogen donor compound.

22. The catalytic polymerization system according to claim 21 , wherein the halogen donor is a dialkylaluminium halide.

23. A catalytic polymerization system comprising:

a rare-earth complex of Formula (II) Ln(A) 3 (B) n , in which

Ln is a rare-earth metal from the family of lanthanides or yttrium or scandium,

A is a ligand chosen from the family of organophosphates, the family of amides, the family of alkyls, aryls or benzyls or the family of borohydrides,

B is a Lewis base selected from the group consisting of ethers, amines, phosphates, and thioethers, and

n is a number ranging from 0 to 3;

(ii) an alkylating agent;

(iii) a compound based on an aromatic ring and having at least two heteroatoms chosen from the elements O, N, S, P, and corresponding to the Formula (III):

wherein

the R groups are identical to or different from one another, and each represent either:

a hydrogen atom,

an aliphatic, cycloaliphatic or aromatic alkyl radical, optionally comprising one or several heteroatoms (N, O, P, S, Si) or one or more halogen atoms,

a halogen atom,

a group based on one or more heteroatoms (N, O, P, S, Si);

x and y are integers from 0 to 6;

D is a group having a chemical function, one of the atoms of which has a non-bonding pair;

L being an atom from column 1 of the Periodic Table.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2020
From: MICHELIN RECHERCHE ET TECHNIQUE S.A.
To: COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN
Reel/Frame 052863/0624 →
MERGER Recorded Sep 27, 2012
From: SOCIETE DE TECHNOLOGIE MICHELIN
To: COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN
Reel/Frame 029040/0860 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INVENTORS NAME FROM JULEN THUILLIEZ TO JULIEN THUILLIEZ PREVIOUSLY RECORDED ON REEL 027541 FRAME 0596.ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT INVENTOR NAME TO JULIEN THUILLIEZ Recorded Jan 31, 2012
From: BOISSON, CHRISTOPHE; ROLLAND, OLIVIER; THUILLIEZ, JULIEN
To: SOCIETE DE TECHNOLOGIE MICHELIN; MICHELIN RECHERCHE ET TECHNIQUE S.A.
Reel/Frame 027705/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2012
From: BOISSON, CHRISTOPHE; ROLLAND, OLIVIER; THUILLIEZ, JULEN
To: SOCIETE DE TECHNOLOGIE MICHELIN; MICHELIN RECHERCHE ET TECHNIQUE S.A.
Reel/Frame 027541/0596 →