Downhole material delivery
In a drill string for oil wells and the like a method and apparatus for delivering fluids to the drilled hole employs a bypass port above fluid outlets in the distal end of the string. The port may be used to deliver fluid such as lost circulation material (LCM) to the drilled hole from the surface. A volume of the fluid may be locked in the string between the port and the fluid outlets such that fluid is prevented from passing from the hole into the string via the fluid outlets.
1. A method of delivering fluid material into a hole via a tubular string, the method comprising:
opening a bypass port in said tubular string located in a drilled hole, the bypass port being provided above fluid outlets in the distal end of the string;
providing a plug with a cylindrical body having an outer diameter and an external profile provided on the cylindrical body, which profile extends beyond the outer diameter of the cylindrical body;
providing a sleeve in the string, the sleeve defining a cylindrical bore having an internal diameter larger than the outer diameter of the cylindrical body of the plug, and the sleeve having an internal seat which extends inwardly of the inner diameter of the cylindrical bore;
translating the plug into the string;
translating the plug into the sleeve until the external profile lands on the internal seat such that a gap is present between the cylindrical body of the plug and the cylindrical bore of the sleeve, and a smaller gap is present between the cylindrical body of the plug and the internal seat;
blocking the string with the plug below the port;
delivering said fluid material through the string from surface, the material passing through the bypass port and into said drilled hole; and
locking fluid in the string between the plug and the fluid outlets, at least in response to a reverse flow pressure, whereby fluid is prevented from passing up the string and past the plug.
2. The method of claim 1 , wherein the material comprises lost circulation material (LCM).
3. The method of claim 1 , comprising utilizing he plug to open the bypass port.
4. The method of claim 1 , comprising closing the bypass port.
5. The method of claim 1 , comprising pulling the tubing string above the material delivered into the hole.
6. The method of claim 1 , further comprising the step of the bore being occluded by engagement of the profile with the seat.
7. Apparatus for use in delivering material into a bored hole via a tubular string having a distal end, the apparatus comprising:
a bypass valve having a bypass port, the valve configured to be located in said tubular string above fluid outlets provided towards the distal end of the string and the port configured to be opened to permit material to be delivered through the string from the surface and into said hole via the port, the valve comprising a sleeve defining a cylindrical bore having an internal diameter and an internal seat, which seat extends inwardly of the inner diameter of the cylindrical bore;
a string bore closure member including a cylindrical body having an outer diameter smaller than the inner diameter of the cylindrical bore and an external profile which extends beyond the outer diameter of the cylindrical body, the closure member adapted to be translated into the sleeve and located below the bypass port with the external profile landed on the internal seat to lock a volume of fluid in the string below the member and prevent the fluid from passing up the strings, at least in response to a reverse flow pressure.
8. The apparatus of claim 7 , wherein the closure member is configured to assist in opening of the port.
9. The apparatus of claim 7 , wherein the bypass valve is biased to close the bypass port.
10. The apparatus of claim 7 , wherein the bypass valve comprises a sleeve translatable to open and close the bypass port.
11. The apparatus of claim 10 , wherein the closure member is configured to be latched in the sleeve.
12. The apparatus of claim 7 , wherein the fluid outlets are jetting nozzles.
13. The apparatus of claim 7 , further comprising a seal integrated into an annular location of said closure member in contact with the cylindrical bore.
14. A downhole bypass valve comprising:
a tubular body including a side port and an outlet;
a sleeve axially movably mounted in the body, the sleeve defining a cylindrical bore having an internal diameter and an internal activation seat of a first diameter extending inwardly of the internal diameter, the sleeve normally biased upwards to a closed position to close the side port;
a sleeve activating device including a cylindrical body an outer diameter and an external activation profile extending beyond the outer diameter of the cylindrical body and defining a second diameter larger than said first diameter, the device configured to be translatable into the body to engage the profile with the seat and such that a gap is present between the cylindrical body of the sleeve activating device and the cylindrical bore of the sleeve; and
a closure member latch having a part in the sleeve and a part in the activating device, the parts of the latch configured to engage to retain the sleeve activating device in the sleeve and to maintain a seal between the sleeve activating device and the sleeve, at least in response to a reverse flow pressure, and prevent fluid from passing up the tubular body past the sleeve activating device,
the sleeve activating device further being operable to disengage the profile from the seat so that the sleeve activating device is translatable down through the sleeve.
15. The valve of claim 14 , wherein engagement of the profile with the seat permits application of a fluid pressure opening force to the device and the sleeve to move the sleeve downwards to an open position and open the side port.
16. The valve of claim 14 , wherein the latch is configured to disengage when the sleeve activating device external profile disengages from the seat.
17. The apparatus of claim 14 , wherein the closure member latch sleeve part and the closure member latch activating device part are located below the bypass port.
18. A method of operating a downhole bypass valve having a tubular body including a side port, an outlet, and a sleeve defining a cylindrical bore having an internal diameter and an internal seat extending inwardly of the internal diameter, the sleeve having a latch and being mounted in the body and normally biased to close the port, the method comprising:
providing a sleeve closing device with a cylindrical body having an outer diameter and an external profile provided on the cylindrical body, which profile extends beyond the outer diameter of the cylindrical body;
landing the sleeve closing device in the valve such that the external profile provided on the device engages the internal seat on the sleeve and a gap is present between the cylindrical body of the sleeve closing device and the cylindrical bore of the sleeve and a smaller gap is present between the cylindrical body of the sleeve closing device and the internal seat, and a latch part on the sleeve closing device engages a latch part on the sleeve to retain the device in the sleeve and maintain a seal between the sleeve closing device and the sleeve, at least in response to a reverse flow pressure, and prevents fluid from passing up the tubular body past the sleeve closing device;
moving the sleeve to open the side port;
passing fluid through the side port;
disengaging the profile from the seat; and
translating the device down through the sleeve.
19. The method of claim 18 , wherein moving the sleeve to open the side port further comprises applying a fluid pressure opening force to the sleeve closing device, such force moving the sleeve downwards such that the side port is opened.
20. The method of claim 18 , comprising disengaging the latch when the profile disengages from the seat.
21. The method of claim 18 , wherein the latching is below the bypass port.