Monitoring system and apparatus comprising such a monitoring system
View Patent ↗In a monitoring system ( 1 ) for an apparatus ( 2 ) for producing and/or processing a material web ( 4 ), the monitoring system has at least one processor ( 10 ) and is equipped to perform a state and process monitoring step at the apparatus by detecting and synchronously visualizing signals, which can be generated by at least one first analysis device ( 5 ) for detecting tearing of the material web ( 4 ) in the apparatus ( 2 ) and by a number of further analysis devices ( 6 a, 6 b, 6 c, 6 d ) for detecting physical measurement and influencing variables in the region of the apparatus.
1. A monitoring system for at least one apparatus for producing and/or processing a material web, the monitoring system comprising:
a first analysis device for detecting a tearing of the material web in the at least one apparatus, the first analysis device including at least one photoelectric sensor and at least one speed sensor, and
a plurality of second analysis devices for capturing detectable parameters of the at least one apparatus, the plurality of second analysis devices including:
an electronic sensor configured to measure at least one of a consumption current or a voltage of a drive motor, and
a temperature sensor configured to measure an ambient temperature,
at least one computing unit configured for performing state and process monitoring at the at least one apparatus by:
capturing and analysing first signals from the at least one photoelectric sensor and at least one speed sensor of the first analysis device to detect a tearing of the material web in the at least one apparatus, and
capturing further signals generated by each of the plurality of second analysis devices for capturing detectable parameters of the at least one apparatus,
automatically synchronizing the first signals generated by the at least one first analysis device and the further signals generated by each of the plurality of second analysis devices, with respect to a common time bar, and
a display unit for displaying a time-synchronous visualization of the synchronizing first signals and further signals on the common time bar.
2. The monitoring system according to claim 1 , wherein the at least one computing unit includes at least one computer program by means of which the signals can be captured and synchronized on a time bar.
3. The monitoring system according to claim 1 , wherein the at least one computing unit is configured for capturing signals which can be generated by at least one of: at least one laser scanner, at least one camera, at least one video camera, at least one photoelectric sensor, and at least one light intensity sensor.
4. The monitoring system of claim 1 , wherein the plurality of second analysis devices include, in addition to the electronic sensor and the temperature sensor, at least one of a speed sensor, a humidity measuring device, an acoustic alarm unit, or an optical alarm unit.
5. An apparatus for producing and/or processing a material web, the apparatus comprising:
at least one first analysis device for detecting a tearing of the material web, the first analysis device including at least one photoelectric sensor and at least one speed sensor,
a plurality of second analysis devices for capturing detectable parameters of the at least one apparatus, the plurality of second analysis devices including:
an electronic sensor configured to measure at least one of a consumption current or a voltage of a drive motor, and
a temperature sensor configured to measure an ambient temperature,
wherein the monitoring system includes at least one computing unit configured for performing state and process monitoring at the at least one apparatus by:
capturing and analysing first signals from the at least one photoelectric sensor and at least one speed sensor of the first analysis device for detecting the tearing of the material web in the at least one apparatus,
capturing further signals generated by each of the plurality of second analysis devices for capturing detectable parameters, and
automatically synchronizing the first signals generated by the at least one first analysis device and the further signals generated by each of the plurality of second analysis devices, with respect to a common time bar, and
a display unit for displaying a time-synchronous visualization of the synchronized first signals and further signals on the common time bar.
6. The apparatus according to claim 5 , wherein the apparatus is a paper machine, a press, a calendar, a rotary punching machine or a rotary cutting machine.
7. The apparatus according to claim 5 , wherein the at least one computing unit includes at least one computer program by means of which the signals can be captured and synchronized on the time bar.
8. The apparatus according to claim 5 , wherein the at least one computing unit is configured for capturing signals which can be generated by at least one of: at least one laser scanner, at least one camera, at least one video camera, at least one photoelectric sensor, and at least one light intensity sensor.
9. A method for monitoring at least one apparatus for producing and/or processing a material web, the method using a monitoring system, the method comprising:
performing, by a computing unit of the monitoring system, state and process monitoring at the at least one apparatus by:
capturing first signals generated by at least one first analysis device for detecting a tearing of the material web in the at least one apparatus, the first analysis device including at least one photoelectric sensor and at least one speed sensor,
capturing further signals generated by each of a plurality of second analysis devices for capturing detectable parameters of the at least one apparatus, the plurality of second analysis devices including an electronic sensor configured to measure at least one of a consumption current or a voltage of a drive motor, and a temperature sensor configured to measure an ambient temperature, and
automatically generating and displaying a time-synchronous visualization of the first signals generated by the at least one first analysis device and the further signals generated by each of the plurality of second analysis devices, on a common time bar.
10. The method according to claim 9 , wherein at least two apparatuses for producing and/or processing a material web or one material web each are monitored by means of the monitoring system.
11. The method according to claim 9 , wherein the at least one computing unit includes at least one computer program by means of which the signals can be captured and synchronized on the time bar.
12. The method according to claim 9 , wherein the monitoring system includes at least one display unit for time-synchronously visualizing the signals.
13. The method according to claim 9 , wherein the at least one computing unit is configured for capturing signals which can be generated by at least one of: at least one laser scanner, at least one camera, at least one video camera, at least one photoelectric sensor, and at least one light intensity sensor.