IP Library Granted Patent US 8,846,253
Granted Patent B2
US 8,846,253 · App. 13/322,932 · Granted Sep 30, 2014

Microporous membranes, methods for making these membranes, and the use of these membranes as battery separator films

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Quick Facts
Patent No.
US 8,846,253
App. No.
13/322,932
Granted
Sep 30, 2014
Kind
B2
Abstract

The invention relates to microporous membranes having high meltdown temperature, high air permeability, and high puncture strength. The invention also relates to the production of such membranes and the use of such membranes as battery separator film.

Claims (8)

1. A microporous membrane comprising polymethylpentene, polypropylene, and polyethylene, and having a meltdown temperature≧180.0° C., a normalized air permeability≦75.0 seconds/100 cm 3 /μm, and a pin puncture strength≧0.90×10 2 mN/μm, wherein the polymethylpentene, polypropylene, and polyethylene are present in an amount of 5.0 wt. %≦polymethylpentene≦25.0 wt. %, 5.0 wt. %≦polypropylene≦25.0 wt. %, and 50.0 wt. %<polyethylene≦90.0 wt. %, the weight percents being based on the weight of the membrane, the amount of polymethylpentene in wt % is ≧the polypropylene amount in wt. % and the polymethylpentene and polypropylene are present in the membrane in a combined amount≧25.0 wt. %, based on the weight of the membrane.

2. The microporous membrane of claim 1 , wherein the membrane has a TD heat shrinkage at 105° C.≦5.0%, a TD heat shrinkage at 130° C.<20.0%, a TD heat shrinkage at 170° C.≦40.0%, a thickness≦30.0 μm, and a porosity of 20% to 80%.

3. The microporous membrane of claim 1 , wherein the polymethylpentene has a Tm≧200.0° C., and an MFR≦80.0 dg/min.

4. The microporous membrane of claim 1 , wherein the polypropylene is an isotactic polypropylene having an Mw≧6.0×10 5 , an MWD≦8.5 and a ΔHm≧90.0 J/g.

5. The microporous membrane of claim 1 , wherein the polyethylene has an Mw of 1.0×10 5 to 2.0×10 6 and a Tm≧130.0° C.

6. The microporous membrane of claim 1 , wherein the polymethylpentene has an MFR of 22.0 dg/min to 28.0 dg/min and a Tm of 223.0° C. to 230.0° C.

7. The microporous membrane of claim 1 , wherein the polyethylene has an amount of terminal unsaturation≦0.14 per 1.0×10 4 carbon atoms.

8. A battery separator film comprising the microporous membrane of claim 1 .

Assignments (5)
MERGER Recorded Sep 15, 2017
From: TORAY BATTERY SEPARATOR FILM CO., LTD.
To: TORAY INDUSTRIES, INC.
Reel/Frame 043968/0447 →
MERGER Recorded Jul 21, 2017
From: TORAY BATTERY SEPARATOR FILM CO., LTD.
To: TORAY INDUSTRIES, INC.
Reel/Frame 043453/0721 →
CHANGE OF NAME Recorded Sep 6, 2012
From: TORAY BATTERY SEPARATOR FILM GODO KAISHA
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 028905/0220 →
CHANGE OF NAME Recorded Aug 29, 2012
From: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
To: TORAY BATTERY SEPARATOR FILM GODO KAISHA
Reel/Frame 028867/0647 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2011
From: ISHIHARA, TAKESHI; MIYAOKA, SATOSHI; KONO, KOICHI; BRANT, PATRICK
To: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
Reel/Frame 027296/0715 →