IP Library Granted Patent US 8,696,404
Granted Patent B2
US 8,696,404 · App. 13/333,950 · Granted Apr 15, 2014

Systems for recycling slurry materials during polishing processes

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Quick Facts
Patent No.
US 8,696,404
App. No.
13/333,950
Granted
Apr 15, 2014
Kind
B2
Abstract

Systems for recycling slurry materials during polishing processes are provided. One system includes a polisher having an inlet and drain outlet, and a slurry storage tank to supply a slurry including a preselected material to the polisher inlet, and a recycling assembly including a cross flow filter including an inlet to receive a waste slurry including the preselected material from the polisher drain outlet, where the cross flow filter is configured to concentrate the preselected material in an outlet slurry, a density meter configured to measure a concentration of the preselected material in the filter outlet slurry, a valve coupled to the filter outlet and configured to supply the slurry storage tank, and a controller coupled to the density meter and valve, where the controller is configured to open the valve when the concentration of the preselected material reaches a first concentration threshold.

Claims (31)

1. A system for recycling a preselected slurry material from a polishing assembly, the system comprising:

the polishing assembly comprising:

a polisher having an inlet and a drain outlet; and

a slurry storage tank configured to supply a slurry comprising a preselected material to the inlet of the polisher; and

a recycling assembly comprising:

a cross flow filter comprising an inlet configured to receive a waste slurry comprising the preselected material from the drain outlet of the polisher, wherein the cross flow filter is configured to concentrate the preselected material in a slurry provided at an outlet of the cross flow filter;

a density meter configured to measure a concentration of the preselected material in the outlet slurry of the cross flow filter;

a valve coupled to the outlet of the cross flow filter and configured to supply the slurry storage tank; and

a controller coupled to the density meter and the valve, wherein the controller is configured to open the valve when the concentration of the preselected material reaches a first preselected concentration threshold, wherein the density meter is configured to measure a resonant frequency of the outlet slurry from the cross flow filter.

2. The system of claim 1 , wherein the density meter is configured to measure the resonant frequency of the outlet slurry from the cross flow filter in a U-shaped tube.

3. The system of claim 1 , further comprising:

a first pump configured to receive the outlet slurry of the cross flow filter;

a concentrate storage tank coupled to the first pump and configured to store the outlet slurry of the cross flow filter;

a second pump coupled to the concentrate storage tank;

a second valve coupled between the pump and the slurry storage tank;

a second density meter configured to measure a concentration of the preselected material in the slurry storage tank;

wherein the controller is configured to open the second valve when the concentration of the preselected material measured by the second density meter is below a second preselected concentration threshold.

4. The system of claim 3 , wherein the second preselected concentration threshold is about 5 percent, and wherein the first preselected concentration threshold is about 10 percent.

5. The system of claim 1 , wherein the first preselected concentration threshold is about 10 percent.

6. The system of claim 1 , wherein the preselected material comprises a preselected rare earth oxide.

7. The system of claim 6 , wherein the preselected rare earth oxide comprises ceria.

8. The system of claim 1 , further comprising a separator valve positioned between the polisher and the cross flow filter, wherein the separator valve is configured to eliminate a portion of the waste slurry having a concentration of the preselected material below a third preselected threshold.

9. The system of claim 1 , wherein the polishing assembly further comprises a pump coupled to the polisher and configured to direct a portion of the slurry from the polisher to the slurry storage tank.

10. The system of claim 1 , wherein the cross flow filter comprises a plurality of membranes.

11. The system of claim 10 , wherein the plurality of membranes each comprise an elongated tubular shape.

12. The system of claim 11 , wherein the plurality of membranes each comprise an opening along a side wall of the elongated tubular shape.

13. The system of claim 12 :

wherein a first slurry is configured to exit ends of the elongated tubular shaped membranes;

wherein a second slurry is configured to exit the side walls of the elongated tubular shaped membranes;

wherein a concentration of the preselected material in the first slurry is greater than a concentration of the preselected material in the second slurry.

14. The system of claim 12 , wherein a size of a particle of the preselected material is greater than a size of the opening.

Assignments (10)
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
RELEASE OF SECURITY INTEREST AT REEL 038710 FRAME 0383 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WD MEDIA, LLC; WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058965/0410 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2019
From: WD MEDIA, LLC
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 049084/0826 →
CHANGE OF NAME Recorded Sep 19, 2018
From: WD MEDIA, INC
To: WD MEDIA, LLC
Reel/Frame 047112/0758 →
RELEASE OF SECURITY INTEREST Recorded Mar 5, 2018
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: WD MEDIA, LLC
Reel/Frame 045501/0672 →
SECURITY AGREEMENT Recorded May 16, 2016
From: WD MEDIA, LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 038710/0383 →
SECURITY AGREEMENT Recorded May 16, 2016
From: WD MEDIA, LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 038709/0879 →
SECURITY AGREEMENT Recorded May 16, 2016
From: WD MEDIA, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 038709/0931 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2012
From: SUN, QI; GRAVES, DAVID; SARGENT, JOHN P.; HAMILTON, LINDSEY A.
To: WD MEDIA, INC.
Reel/Frame 028794/0162 →