Automatic coupling of independent cooling regions during fan maintenance
View Patent ↗In a computer system, airflow through first and second cooling regions are normally separated by a chassis wall, and are independently controlled by respective first and second fan modules. The internal chassis wall includes a bypass opening that is normally blocked by the second fan module. In response to removal of the second fan module, the bypass opening is unblocked, to fluidly couple the two cooling regions. A redundant fan module is optionally included in fluid communication with the first cooling region, to either generate airflow through the first cooling region in response to failure or removal of the first fan module, or to supplement the airflow capacity of the first fan module in response to removal of the second fan module.
1. An air-cooled computer system, comprising:
a chassis having first and second cooling regions and a chassis wall separating the first cooling region from the second cooling region, a bypass opening along the chassis wall, a first fan bay in fluid communication with the first cooling region, and a second fan bay in fluid communication with the second cooling region;
a backflow damper in the second fan bay, wherein the backflow damper is biased to a closed position when the second fan bay is empty;
a first fan module removably positionable in the first fan bay for generating airflow through the first cooling region; and
a second fan module removably positionable in the second fan bay for generating airflow through the second cooling region, wherein the presence of the second fan module in an installed position opens the backflow damper and blocks the bypass opening to prevent airflow through the bypass opening, wherein the bypass opening is on a portion of the chassis wall that forms an acute angle with respect to an insertion direction of the second fan module into the second fan bay, wherein the second fan module includes a wedged portion matching the acute angle of the bypass opening, and wherein the second fan bay constrains the orientation of the second fan module at a fixed orientation during insertion of the second fan module to forcibly block the bypass opening with the wedged portion of the second fan module in response to positioning the second fan module in the installed position.
2. The air-cooled computer system of claim 1 , further comprising:
a first set of heat-generating components in the first cooling region upstream of the first fan bay and positioned for cooling by airflow generated by the first fan module; and
a second set of heat-generating components in the second cooling region upstream of the second fan bay and the bypass opening, the second set of heat-generating components positioned for cooling by airflow generated by the second fan module.
3. The air-cooled computer system of claim 1 , further comprising:
a flexible sealing member positioned on the chassis wall about the bypass opening, wherein the flexible sealing member is automatically engaged by a closed surface of the second fan module in response to positioning the second fan module in the installed position.
4. The air-cooled computer system of claim 1 , further comprising:
a redundant fan module removably positionable in the chassis concurrently with the first fan module in fluid communication with the first cooling region, for driving the airflow through the first cooling region using either or both of the first fan module and the redundant fan module.
5. The air-cooled computer system of claim 4 , further comprising:
a controller including control logic for automatically increasing a speed setting on the redundant fan module in response to the first fan module being powered on when the second fan module is not in the installed position in the second fan bay.
6. The air-cooled computer system of claim 5 , wherein the controller further comprises:
control logic for reducing the speed setting on the redundant fan module in response to installing the second fan module.
7. The air-cooled computer system of claim 5 , wherein the controller further comprises:
control logic for normally operating the redundant fan module on a lowest speed setting when the second fan module is installed in the second fan bay in an operational state.
8. The air-cooled computer system of claim 1 , further comprising:
an electrical connector on each of the first fan module and the second fan module; and
a connector panel in the chassis having electrical connectors positioned for connecting with the corresponding connectors on the first fan module and the second fan module, respectively, in response to positioning the first fan module and the second fan module in the chassis.