Falling-piston viscometer and methods for use thereof

1. A viscometer comprising:

a measuring bushing;

a cylindrical piston slidably receivable inside the measuring bushing, the piston having a first section and a second section, wherein a circumferential edge of the first section of the piston is rounded or beveled and a bottom surface of the first section of the piston is flat, a height of the first section is less than that of the second section, and a width of the first section is greater than that of the second section;

a lifting mechanism in communication with the piston and a piston rod, the lifting mechanism configured to raise the piston to an upper piston position, upon instruction from a controller, wherein fluid is drawn into the measuring bushing by raising the piston;

the controller configured to maintain the piston in a raised position for a pre-programmed time, after which the controller allows the piston to fall by the force of gravity at an angle that is greater than zero; and

a switch mounted proximate to the piston and the piston rod, wherein the switch senses when the piston reaches a lower piston position, wherein a time taken for the piston to travel from the upper piston position to the lower piston position is a direct function of the viscosity of fluid received in the measuring bushing.

2. The viscometer of claim 1 , wherein the piston is not perfectly aligned with the measuring bushing.

3. The viscometer of claim 2 , wherein the piston deviates from a central axis of the measuring bushing at an angle between about 0.1 degrees and about 20 degrees when the modified circumferential edge is rounded.

4. The viscometer of claim 1 , wherein the upper piston position is about ½ inch from the bottom of the measuring bushing.

5. The viscometer of claim 4 , wherein the measuring bushing has an internal depth of about ¾ inch.

6. The viscometer of claim 1 , further comprising a remote controller configured to measure time taken for the piston to fall from the upper piston position to the lower piston position.

7. The viscometer of claim 1 , wherein the measuring bushing is formed in a plate which receives the piston.

8. The viscometer of claim 7 , wherein the plate is about 1 inch thick.

9. The viscometer of claim 1 , wherein the fluid is selected from a group consisting of water-based fluids and solvent-based fluids.

10. The viscometer of claim 1 , wherein the fluid is ink.

11. The viscometer of claim 1 , wherein the fluid enters the measuring bushing from the bottom of the measuring bushing when the piston is raised by the lifting mechanism.

12. The viscometer of claim 1 , the piston rod further comprises a magnet attached to the piston rod, wherein the switch is a magnetic switch and the magnet attached to the piston rod operates the magnetic switch to measure the time taken for the piston to fall through the fluid received in the measuring bushing.

13. The viscometer of claim 1 , wherein the switch is a mechanical switch.

14. The viscometer of claim 1 , wherein the piston, piston rod and the measuring bushing are made of metal, plastic or combination thereof.

15. The viscometer of claim 7 , wherein the piston is made of plastic and the plate is made of a metal capable of receiving fluid.

16. The viscometer of claim 1 , wherein the piston is made of plastic and the measuring bushing is made of metal.

17. A method for measuring the viscosity of a fluid using a measuring bushing in a viscometer, the method comprising

initiating raising of a cylindrically shaped piston, by a controller, to an upper piston position, the upper piston position still in the measuring bushing, the piston having a first section and a second section, wherein a circumferential edge of the first section of the piston is rounded or beveled and a bottom surface of the first section of the piston is flat, a height of the first section is less than that of the second section, and a width of the first section is greater than that of the second section;

receiving fluid in the measuring bushing;

allowing the piston to fall to a lower piston position at an angle that is greater than zero;

sensing, by a switch, when the piston reaches the lower piston position; and

correlating a time taken for the piston to travel from the upper piston position to the lower piston position with a viscosity of the fluid received in the measuring bushing.

18. A viscometer comprising:

a measuring bushing within a plate disposed beneath a piston assembly;

a cylindrically shaped piston slidably receivable inside the measuring bushing, the piston having a first section and a second section, wherein a circumferential edge of the first section of the piston is rounded or beveled and a bottom surface of the first section of the piston is flat, a height of the first section is less than that of the second section, and a width of the first section is greater than that of the second section;

a piston rod in communication with the piston, wherein the piston rod is not perfectly straight;

a magnet embodied in the piston rod;

a lifting mechanism in communication with the piston rod and piston, the lifting mechanism configured to raise the piston to an upper piston position, and allow fluid to enter the measuring bushing once the piston rod has been raised;

a magnetic switch mounted proximate to the piston and piston rod, wherein the magnet switch senses when the piston reaches a lower piston position, wherein a time taken for the piston to travel from the upper piston position to the lower piston position is a direct function of the viscosity of the fluid received in the measuring bushing; and

at least one controller configured to operate the lifting mechanism, the piston rod, and the switch so as to determine the viscosity of the fluid while still allowing the piston to fall in the fluid at an angle that is greater than zero.