IP Library Granted Patent US 8,956,437
Granted Patent B2
US 8,956,437 · App. 13/339,731 · Granted Feb 17, 2015

Filter media and articles including dendrimers and/or other components

Inventors: David F. Sealey (Worcestershire, GB); Stuart Williams (Worcestershire, GB)
Assignee: Hollingsworth & Vose Company
B01D39/2017B01D39/1623B01D2239/0428B01D2239/1225B01D2239/1291
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Quick Facts
Patent No.
US 8,956,437
App. No.
13/339,731
Granted
Feb 17, 2015
Kind
B2
Abstract

Articles such as filter media, which include dendrimers and/or other components, are provided. The filter media may further include a water repellant (e.g., a fluorinated species) to impart desirable properties to the media such as high water repellency. The filter media may also have a high efficiency as a function of pressure drop (i.e., high gamma values). In some embodiments, the filter media includes a fiber web which may be formed of various components such as glass fibers. The fiber web can also include additional components such as synthetic fibers, binder components, as well as other additives. The media may be incorporated into a variety of filter element products.

Claims (27)

1. An article, comprising:

a fiber web comprising a plurality of glass fibers having an average diameter between about 0.01 and about 10 microns and a surface modifier comprising a water repellent comprising a fluorinated species comprising the formula —C 6 F 13 , wherein the surface modifier is covalently bound to at least a portion of the fiber web,

wherein the fiber web has a basis weight between about 30 and about 400 gsm, an overall thickness between about 100 microns and about 5000 microns, an overall pressure drop between about 10 Pa and about 500 Pa, a water repellency between about 1 kPa and about 20 kPa, and a (−log(DOP penetration %/100)/pressure drop, Pa)×100×9.8 value of at least 10.5, measured using DOP aerosol particles approximately 0.3 microns in diameter at a media face velocity of approximately 5.3 cm/sec.

2. The article of claim 1 , wherein the fiber web further comprises a dendrimer.

3. The article of claim 2 , wherein the dendrimer comprises a crosslinking group.

4. The article of claim 1 , wherein the fiber web further comprises a polysiloxane.

5. The article of claim 1 , wherein the fiber web has a (−log(DOP penetration %/100)/pressure drop, Pa)×100×9.8 value from about 10.5 to about 14.

6. The article of claim 1 , wherein the fiber web has a water repellency of greater than about 9.5 kPa and up to about 20 kPa.

7. The article of claim 1 , wherein the fiber web has a water repellency of greater than about 5 kPa and up to about 20 kPa.

8. The article of claim 1 , wherein the fiber web has a water repellency of greater than about 1.5 kPa and up to about 20 kPa.

9. The article of claim 1 , wherein the fiber web comprises a crosslinking agent.

10. The article of claim 9 , wherein the crosslinking agent is present in a range of between about 0.01% and about 2.0% of the total dry weight of the filter media.

11. An article, comprising:

a fiber web comprising a plurality of glass fibers having an average diameter between about 0.01 and about 10 microns and a surface modifier comprising a water repellent comprising a fluorinated species comprising the formula —C 6 F 13 , wherein the surface modifier is covalently bound to at least a portion of the fiber web,

wherein the fiber web has a basis weight between about 30 and about 400 gsm, an overall thickness between about 100 microns and about 5000 microns, an overall pressure drop between about 10 Pa and about 500 Pa, a water repellency between about 1 kPa and about 20 kPa, and a (−log(DOP penetration %/100)/pressure drop, Pa)×100×9.8 value of at least 10.5, measured using DOP aerosol particles approximately 0.18 microns in diameter at a media face velocity of approximately 2.5 cm/sec.

12. The article of claim 11 , wherein the fiber web further comprises a dendrimer.

13. The article of claim 12 , wherein the dendrimer comprises a crosslinking group.

14. The article of claim 11 , wherein the fiber web further comprises a polysiloxane.

15. The article of claim 11 , wherein the fiber web has a (−log(DOP penetration %/100)/pressure drop, Pa)×100×9.8 value from about 10.5 to about 14.

16. The article of claim 11 , wherein the fiber web has a water repellency of greater than about 9.5 kPa and up to about 20 kPa.

17. The article of claim 11 , wherein the fiber web comprises a crosslinking agent.

18. The article of claim 17 , wherein the crosslinking agent is present in a range of between about 0.01% and about 2.0% of the total dry weight of the filter media.

19. The article of claim 1 , comprising a second fiber web layer.

20. A filter element comprising the article of claim 1 .

21. The filter element of claim 20 , wherein the filter element is a face mask.

22. The article of claim 1 , wherein the fiber web is a single layered web.

23. The article of claim 11 , wherein the fiber web is a single layered web.

Assignments (2)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jan 4, 2022
From: HOLLINGSWORTH & VOSE COMPANY
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 058649/0109 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2012
From: SEALEY, DAVID F.; WILLIAMS, STUART
To: HOLLINGSWORTH & VOSE COMPANY
Reel/Frame 027892/0226 →
Continuity (3)
Division 12691776 · Jan 22, 2010
Provisional Application 61289128 · Dec 22, 2009
Related Publication 20120107588A1 · May 3, 2012