IP Library Granted Patent US 9,095,051
Granted Patent B2
US 9,095,051 · App. 13/343,204 · Granted Jul 28, 2015

Ceramic substrate for mounting a device, ceramic substrate for mounting an LED, LED lamp, headlight and electronic parts

Inventors: Yoshiyuki Fukuda (Ayase, JP); Hiromasa Kato (Nagareyama, JP)
Assignee: Kabushiki Kaisha Toshiba
H05K1/02H05K1/0306H05K2201/09063H05K2201/09145H05K2201/10106H05K2201/10409H05K2203/167Y10T428/24273
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Quick Facts
Patent No.
US 9,095,051
App. No.
13/343,204
Granted
Jul 28, 2015
Kind
B2
Abstract

According to one embodiment, a ceramic substrate for mounting a device is provided. The ceramic substrate includes a through-hole and a recessed portion provided on at least one edge surface thereof.

Claims (28)

1. A ceramic substrate for mounting an LED, the ceramic substrate comprising a through-hole for screw-fastening and a recessed portion for screw-fastening or position registration and which is provided on at least one edge surface of a circumference thereof, and

wherein the ceramic substrate is a silicon nitride substrate having a plate thickness of 0.2 mm to 1 mm, a heat conductivity of 60 W/m·K or more and a 3 point bending strength of 600 MPa or more at ambient temperature,

wherein the through-hole has a diameter of 1 mm to 5 mm, and a minimum distance from the through-hole to one edge of the ceramic substrate is 1 mm or more, and

wherein a ratio of broken ceramic substrate is 5% or less when a screw fastening torque of 25 N·m is applied to the ceramic substrate.

2. The ceramic substrate according to claim 1 , the substrate further comprising a circuit section.

3. The ceramic substrate according to claim 1 , the substrate having a length of one edge of 10 mm to 200 mm.

4. The ceramic substrate according to claim 1 , wherein the recessed portion has a width of 1 mm to 5 mm and a depth of 1 mm to 5 mm.

5. The ceramic substrate according to claim 1 , wherein a minimum distance from the recessed portion to one edge of the substrate is 1 mm or more.

6. An LED lamp comprising the ceramic substrate as claimed in claim 1 and a light-emitting diode mounted on the ceramic substrate.

7. The LED lamp according to claim 6 , the LED lamp comprising two or more of the light-emitting diodes.

8. The LED lamp according to claim 6 , the lamp being used for a vehicle.

9. The LED lamp according to claim 6 , the lamp being used for a headlight.

10. A headlight comprising the LED lamp as claimed in claim 6 .

11. The headlight according to claim 10 , the headlight comprising:

a substrate to which the LED lamp is secured; and

a cover with a lens function which is secured to the substrate and cover the LED lamp,

wherein the LED lamp is secured to the substrate by screw-fastening the through-hole and recessed portion of the ceramic substrate onto the substrate.

12. An electronic part comprising:

a ceramic substrate having two elongated edges opposite to each other;

one of the edges having a recess therein, the recess being defined by walls of the substrate while leaving an outer portion of the recess open;

the other edge having a through hole adjacent to it;

at least one device mounted on a major surface of the ceramic substrate, the device being selected from the group of light emitting diodes, semiconductor devices and solar cells;

a housing member;

a first screw located in the recess for fastening the ceramic substrate to the housing member;

a second screw located in the through hole for fastening the ceramic substrate to the housing member;

wherein the ceramic substrate is a silicon nitride substrate having a plate thickness of 0.2 mm to 1 mm, a heat conductivity of 60 W/m·K or more and a 3-point bending strength of 600 MPa or more at ambient temperature,

wherein the through-hole has a diameter of 1 mm to 5 mm, and a minimum distance from the through-hole to one edge of the ceramic substrate is 1 mm or more, and

wherein a ratio of broken ceramic substrate is 5% or less when a screw fastening torque of 25 N·m a applied to the ceramic substrate.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA MATERIALS CO. LTD.
Reel/Frame 074940/0511 →
CHANGE OF NAME Recorded Feb 19, 2026
From: TOSHIBA MATERIALS CO. LTD.
To: NITERRA MATERIALS CO., LTD.
Reel/Frame 074941/0803 →
CHANGE OF ADDRESS Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 074941/0846 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2012
From: FUKUDA, YOSHIYUKI; KATO, HIROMASA
To: KABUSHIKI KAISHA TOSHIBA; TOSHIBA MATERIALS CO., LTD.
Reel/Frame 027476/0282 →
Priority Claims (1)
JP 2009-159961 · Jul 6, 2009 · national
Continuity (2)
Continuation PCTJP2010061427 · Jul 5, 2010
Related Publication 20120098020A1 · Apr 26, 2012