Systems and methods for cold startup of rankine cycle devices
View Patent ↗A Rankine cycle device includes a heat exchanger for supplying heat to a working fluid and an expansion device for expanding the working fluid. A valve is disposed between the heat exchanger and the expansion device and a cooling device is reduces a temperature of the working fluid. A pump moves the working fluid through the Rankine cycle device and a sensor is used to sense a pressure of the working fluid. A controller is operable to open the valve based upon the sensed pressure of the working fluid.
1. A Rankine cycle device, comprising:
a working fluid;
a heat exchanger for supplying heat to the working fluid;
an expansion device for expanding the working fluid;
a cooling device for reducing a temperature of the working fluid;
a valve disposed between said heat exchanger and said cooling device;
a pump for moving the working fluid through the Rankine cycle device;
a feed vessel disposed between the valve and the pump;
a sensor for sensing a pressure of the working fluid between the heat exchanger and the expansion device; and
a controller programmed to execute the steps of:
after a shutdown of the Rankine cycle device, control a restarting of the Rankine cycle device by controlling the heat exchanger, while the valve is closed, to heat the working fluid until the pressure of the working fluid between the heat exchanger and the expansion device reaches or exceeds a predetermined pressure; and then
changing a state of the valve abruptly from closed to open when the pressure of the working fluid between the heat exchanger and the expansion device reaches or exceeds the predetermined pressure to cause a surge of the working fluid to flow from the heat exchanger to the feed vessel.
2. The Rankine cycle device according to claim 1 , further comprising a bypass channel for bypassing the working fluid from entering the expansion device.
3. The Rankine cycle device according to claim 2 , wherein the valve is located along the bypass channel.
4. The Rankine cycle device according to claim 1 , further comprising a bypass channel for bypassing the working fluid from entering the expansion device, and a second valve disposed upstream of the expansion device, wherein the valve is located along the bypass channel and the controller is further operable to close the second valve when the valve along the bypass channel is open.
5. The Rankine cycle device according to claim 1 , further comprising a second pump disposed upstream of the valve in a location of natural fluid accumulation of the Rankine cycle device, and operable to increase the pressure of the working fluid.
6. A method of operating a Rankine Cycle device, comprising:
closing a valve to prevent a working fluid contained within the device from entering an expansion device after the Rankine Cycle device is shut down;
heating, with a heat exchanger, the working fluid contained within the Rankine cycle device until the working fluid reaches a predetermined pressure;
opening the valve abruptly when the working fluid reaches or exceeds the predetermined pressure, during a restarting of the Rankine Cycle device to cause a surge of the working fluid to flow from the heat exchanger to a feeding vessel for supplying the working fluid to a pump;
comparing a fluid level in the feeding vessel with a predetermined level of the working fluid in the feeding vessel; and
repeating the closing, the heating and the opening until the predetermined level of fluid in the feeding vessel is sensed.
7. The method according to claim 6 , wherein opening the valve comprises bypassing the expansion device.
8. The method according to claim 6 , further comprising using a pressure sensing device to sense the pressure of the working fluid at a location between the heat exchanger and the valve.
9. The method according to claim 6 , further comprising comparing a sensed temperature to a predetermined temperature, and opening the valve comprises opening the valve after determining the sensed temperature is at or above the predetermined temperature.
10. The method according to claim 6 , further comprising passing the working fluid through a cooling device before supplying the fluid to the pump.
11. The method according to claim 6 , further comprising operating a second pump to increase the pressure of the working fluid prior to opening the valve.
12. The method according to claim 11 , further comprising providing the pump at a location of natural fluid accumulation of the Rankine cycle device.
13. The method according to claim 6 , wherein heating the working fluid comprises heating the working fluid in a heat exchanger.
14. The method according to claim 13 , further comprising using an exhaust gas to supply heat to the heat exchanger.