Deck storage bin system
View Patent ↗A deck storage bin system has a hatch, a deck frame assembly that has an outer lip and an inner lip, a storage tub having a bottom surface, and at least one inner support. The hatch is moveable between the closed position and an open position. The outer lip of the deck frame is configured to engage a perimeter of a predefined aperture in a floor surface of a deck such that a portion of the deck frame assembly extends into the predefined aperture. The inner lip defines an opening and the inner lip is sized and configured to support the hatch when the hatch is in a closed position. The storage tub extends below the opening defined by the inner lip of the deck frame and is attached to the at least one inner support.
1. A deck storage bin system comprising:
a hatch being moveable between a closed position and an open position via a mounting structure;
a deck frame assembly having an outer lip and an inner lip, the outer lip configured to engage a perimeter of a predefined aperture in a floor surface of a deck such that a portion of the deck frame assembly extends into the predefined aperture, the deck frame assembly defining an opening, the inner lip being sized and configured to support the hatch when the hatch is in the closed position;
a storage tub within the opening, the storage tub having a bottom surface that is located below the opening; and
at least one inner support, wherein the at least one inner support and the storage tub are each sized and configured such that the bottom surface of the storage tub rests on and is supported by the at least one inner support and such that the inner support is underneath the bottom surface.
2. The deck storage bin system of claim 1 wherein the hatch comprises:
a cover subassembly having a top surface and a plurality of cross members;
a rain cover being sized and configured to fit over the top surface of the cover subassembly; and
a cover trim ring sized and configured to fit over the cover subassembly and rain cover.
3. The deck storage bin system of claim 2 wherein the cover trim ring has an inner cover trim ring that is sized and configured to hold a plurality of boards that are placed between the rain cover and the cover trim ring.
4. The deck storage bin system of claim 1 wherein the at least one inner support has a first shape, and wherein the storage tub is sized and configured to fit within the first shape.
5. The deck storage bin system of claim 1 wherein the inner lip of the deck frame assembly engages the hatch such that the inner lip contacts the hatch inside a perimeter of the hatch.
6. The deck storage bin system of claim 1 wherein the inner lip comprises an annular channel around an inside perimeter of the deck frame assembly.
7. The deck storage bin system of claim 6 wherein the inner lip comprises at least one drain hole in the annular channel.
8. The deck storage bin system of claim 1 wherein the at least one inner support comprises a tubular extrusion.
9. The deck storage bin system of claim 1 wherein the hatch is attached to the deck frame assembly via the mounting structure such that the hatch is moveable between the closed position and the open position.
10. The deck storage bin system of claim 9 wherein the mounting structure comprises at least one gas spring and a plurality of hinges which attach the hatch to the deck frame assembly.
11. The deck storage bin system of claim 1 wherein the deck frame assembly comprises an aluminum extrusion.
12. The deck storage bin system of claim 1 wherein the opening defined by the inner lip is sized and configured to allow the storage tub to pass through the opening.
13. A deck storage bin system comprising:
a hatch being moveable between a closed position and an open position via a mounting structure;
a deck frame assembly having an outer lip and an inner lip, the outer lip configured to engage a perimeter of a predefined aperture in a floor surface of a deck such that a portion of the deck frame assembly extends into the predefined aperture, the inner lip defining an opening, the inner lip being sized and configured to support the hatch when the hatch is in the closed position;
a storage tub having a bottom surface and extending below the opening defined by the inner lip of the deck frame assembly; and
at least one inner support to which the storage tub is attached; and
wherein the storage tub has at least one channel defined in the bottom surface such that the least one inner support fits into and engages the at least one channel.
14. A kit for a deck storage bin system comprising:
a hatch subassembly sized and configured to receive a plurality of boards;
a mounting structure for the hatch;
a storage tub having a bottom surface;
at least one inner support;
a deck frame assembly having an outer lip and an inner lip, the outer lip sized and configured to engage a perimeter of a predefined aperture in a floor surface such that a portion of the deck frame assembly will extend into the predefined aperture, the deck frame assembly defining an opening, and the inner lip being sized and configured to support the hatch and to be located within the predefined aperture and below the floor surface; and
wherein the at least one inner support is sized and configured to be mounted within the predefined aperture and to extend away from the floor surface; and
wherein the storage tub is within the opening and the bottom surface of the storage tub is located below the opening; and
wherein the at least one inner support and the storage tub are each sized and configured such that the bottom surface of the storage tub rests on and is supported by the at least one inner support and such that the inner support is underneath the bottom surface.
15. The kit of claim 14 wherein the hatch subassembly comprises:
a cover subassembly having a top surface and a plurality of cross members;
a rain cover being sized and configured to fit over the top surface of the cover subassembly; and
a cover trim ring sized and configured to fit over the cover subassembly and rain cover.
16. The kit of claim 15 wherein the cover trim ring has an inner cover trim ring that is sized and configured to hold a plurality of boards that are placed between the rain cover and the cover trim ring.
17. The kit of claim 14 wherein the deck frame assembly comprises an aluminum extrusion.
18. The kit of claim 14 wherein the mounting structure comprises a spring mechanism that is sized and configured to attach the hatch to the deck frame assembly and to hold the hatch in an open position and a closed position.
19. The kit of claim 14 wherein the mounting structure comprises at least one gas spring and a plurality of hinges, wherein the at least one gas spring and the plurality of hinges are sized and configured to attach the hatch to the deck frame assembly and to hold the hatch in an open position and a closed position.
20. The kit of claim 14 further comprising a handle that is sized and configured to be attached to the hatch.