IP Library Granted Patent US 8,726,871
Granted Patent B2
US 8,726,871 · App. 13/349,921 · Granted May 20, 2014

Corona ignition system having selective enhanced arc formation

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Quick Facts
Patent No.
US 8,726,871
App. No.
13/349,921
Granted
May 20, 2014
Kind
B2
Abstract

A corona discharge ( 24 ) ignition includes an electrode ( 38 ) emitting a radio frequency electric field and providing a corona discharge ( 24 ) to ignite a combustible mixture. The system includes a controlled high voltage energy supply ( 52 ) providing energy to a main energy storage ( 28 ) at a main voltage. A fixed high voltage energy supply ( 54 ) provides extra energy to an extra energy storage ( 26 ) at an extra voltage, which is greater than the main voltage. While the corona discharge ( 24 ) is being provided, the energy of the main energy storage ( 28 ), but not the extra energy storage ( 26 ), is provided to the electrode ( 38 ). When the corona discharge ( 24 ) switches to arc discharge, the extra energy of the extra energy storage ( 26 ) is provided to the corona igniter ( 22 ) to enhance the arc discharge and provide reliable ignition until the corona discharge ( 24 ) is restored.

Claims (23)

1. A corona discharge ( 24 ) ignition system for igniting a combustible mixture of fuel and air in a combustion chamber ( 20 ), comprising:

an electrode ( 38 ) for receiving energy at a radio frequency voltage and emitting a radio frequency electric field to ionize the combustible mixture and provide a corona discharge ( 24 ) igniting said combustible mixture,

a main energy storage ( 28 ) storing energy at a main voltage and providing the energy ultimately to said electrode ( 38 ), and

an extra energy storage ( 26 ) storing energy at an extra voltage being greater than said main voltage and providing the energy ultimately to said electrode ( 38 ) only when arc discharge occurs to enhance said arc discharge.

2. The system of claim 1 including a switch ( 72 ) between said extra energy storage ( 26 ) and said electrode ( 38 ) to prevent the energy of said extra energy storage ( 26 ) from being provided to said electrode ( 38 ) while said corona discharge ( 24 ) is provided.

3. The system of claim 2 including a switch control ( 74 ) instructing said switch ( 72 ) to remain open when said corona discharge ( 24 ) is provided and to close when said arc discharge occurs, wherein said closed switch ( 72 ) allows the energy of said extra energy storage ( 26 ) to be provided to said electrode ( 38 ).

4. The system of claim 1 wherein said extra voltage is at least 1.1 times greater than said main voltage.

5. The system of claim 1 including a power supply ( 42 ) and a controlled high voltage energy supply ( 52 ) providing the energy from said power supply ( 42 ) to said main energy storage ( 28 ) at said main voltage and a fixed high voltage energy supply ( 54 ) separate from said controlled high voltage energy supply ( 52 ) providing the energy from said power supply ( 42 ) to said extra energy storage ( 26 ) at said extra voltage.

6. The system of claim 5 wherein said fixed high voltage energy supply ( 54 ) maintains said extra energy storage ( 26 ) fully charged.

7. The system of claim 1 wherein said main voltage provided by said controlled high voltage energy supply ( 52 ) is 10 V to 100 V and said extra voltage provided by said fixed high voltage supply is 100 to 200 V.

8. The system of claim 1 including an igniter drive circuit ( 46 ) and a igniter driver ( 48 ), wherein

said igniter drive circuit ( 46 ) transmits corona drive signals ( 56 ) to said igniter driver ( 48 ), said corona drive signals ( 56 ) indicate a predetermined time, duration, voltage level, and resonant frequency of the energy ultimately provided to said electrode ( 38 ),

said igniter driver ( 48 ) receives said corona drive signals ( 56 ) and the energy from said main energy storage ( 28 ) and provides the energy at the predetermined time, duration, voltage level, and resonant frequency ultimately to said electrode ( 38 ).

9. The system of claim 8 including an LC circuit ( 64 ) receiving the energy from said igniter driver ( 48 ) and increasing the voltage and decreasing the current prior to providing the energy to said electrode ( 38 ).

10. The system of claim 8 wherein said igniter drive circuit ( 46 ) is an oscillating circuit operating at a high frequency of 0.5 to 2.0 MHz.

11. A method for igniting a combustible mixture of fuel and air in a combustion chamber ( 20 ), comprising the steps of:

storing energy in a main energy storage ( 28 ) at a main voltage,

providing the energy from the main energy storage ( 28 ) ultimately to an electrode ( 38 ) allowing the electrode ( 38 ) to emit a radio frequency electric field to ionize the combustible mixture and provide a corona discharge ( 24 ) igniting the combustible mixture,

storing energy in an extra energy storage ( 26 ) at an extra voltage being greater than the main voltage, and

providing the energy from the extra energy storage ( 26 ) to the electrode ( 38 ) only when arc discharge occurs to enhance the arc discharge.

12. The method of claim 11 including preventing the energy of the extra energy storage ( 26 ) from being provided to the electrode ( 38 ) while the corona discharge ( 24 ) is being provided.

13. The method of claim 11 including maintaining the extra energy storage ( 26 ) fully charged.

14. The method of claim 11 including supplying the energy to the main energy storage ( 28 ) at a main current and supplying the energy to the extra storage at an extra current greater than the main current.

Assignments (15)
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 056886/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 058392/0274 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2019
From: FEDERAL-MOGUL IGNITION COMPANY
To: FEDERAL-MOGUL IGNITION LLC
Reel/Frame 049821/0536 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT, JOINDER, ASSUMPTION AND DESIGNATION AGREEMENT Recorded Oct 26, 2018
From: BANK OF AMERICA, N.A., AS CO-COLLATERAL TRUSTEE AND RESIGNING COLLATERAL TRUSTEE
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS CO-COLLATERAL TRUSTEE, SUCCESSOR COLLATERAL TRUSTEE
Reel/Frame 047630/0661 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2018
From: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
To: FEDERAL-MOGUL LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL CHASSIS LLC; FEDERAL MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS, INC.
Reel/Frame 047276/0554 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2018
From: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
To: FEDERAL-MOGUL LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL CHASSIS LLC; FEDERAL MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS, INC.
Reel/Frame 047276/0771 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT AGREEMENT Recorded Apr 3, 2018
From: CITIBANK, N.A., AS COLLATERAL TRUSTEE
To: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 045822/0765 →