Trigger assembly and method of optical detection of a trigger assembly state

1. A trigger assembly comprising:

a plurality of components including a trigger shoe configured to disengage a firing mechanism in response to a force applied by a user and including a safety mechanism, the trigger shoe including at least one opening to allow light to pass therethrough and the safety mechanism including a safety lever configured to move between a first position and a second position;

a first circuit including at least one optical sensor including a first optical sensor adjacent to the at least one opening to receive light and including a second optical sensor adjacent to the safety mechanism; and

a controller configured to determine a positional state of the trigger shoe in response to a signal from the first optical sensor and a physical state of the safety mechanism in response to a signal from the second optical sensor indicating a position of the safety lever, the controller further configured to prevent the trigger shoe from disengaging the firing mechanism when the safety mechanism is in a safety on state and when the safety mechanism is between the safety on state and a safety off state as determined based on the signal from the second optical sensor.

2. The trigger assembly of claim 1 , wherein the at least one optical sensor is configured to generate an electrical signal proportional to light received by the optical sensor.

3. The trigger assembly of claim 1 , further comprising a second circuit on a side of the plurality of components opposite that of the first circuit, the second circuit including at least one light emitting diode (LED) configured to emit light toward the first circuit.

4. The trigger assembly of claim 3 , wherein the at least one opening of the trigger shoe comprises:

a first opening; and

a second opening;

wherein the at least one LED includes a first LED adjacent to the first opening and a second LED adjacent to the second opening on the side opposite that of the first circuit; and

wherein the at least one optical sensor includes a first trigger optical sensor adjacent to the first opening and a second trigger optical sensor adjacent to the second opening to receive first and second light emitted from the first and second LEDs, respectively.

5. The trigger assembly of claim 4 , wherein the first circuit further comprises a control circuit configured to determine the positional state of the trigger shoe in response to receiving at least one of the first and second light.

6. The trigger assembly of claim 4 , further comprising an interface configurable to couple to an electronic device that is external to the trigger assembly and to communicate electrical signals proportional to at least one of the first and second light received by the first and second trigger optical sensors to the electronic device.

7. The trigger assembly of claim 3 , the second circuit further including a second LED configured to emit light toward the second optical sensor, the light from the second LED traversing an opening corresponding to a possible position of the safety mechanism unless blocked by a portion of the safety mechanism.

8. The trigger assembly of claim 1 , wherein the safety mechanism further includes a blocking lever and a solenoid coupled to the blocking lever; and

wherein the controller activates the solenoid to engage the blocking lever to prevent the trigger shoe from disengaging the firing mechanism.

9. A trigger assembly comprising:

a trigger mechanism having a first side and a second side, the trigger mechanism including a trigger shoe having at least one opening extending through the trigger shoe, the trigger mechanism configured to disengage a firing mechanism in response to a force applied to the trigger shoe, the trigger mechanism further including a safety mechanism;

a first printed circuit board (PCB) adjacent to the first side and including a plurality of light-emitting diodes (LEDs) configured to emit light through the at least one opening of the trigger shoe and to emit light proximate to the safety mechanism toward the second side;

a second PCB adjacent to the second side positioned opposite to the first PCB and including a plurality of optical sensors corresponding to the plurality of LEDs, each of the plurality of optical sensors positioned opposite to a respective one of the plurality of LEDs and configured to produce an electrical signal proportional to light received from the respective one of the plurality of LEDs, light from one of the plurality of LEDs traverses an opening corresponding to a possible position of the safety mechanism unless blocked by a portion of the safety mechanism; and

a controller configured to determine a state of the trigger mechanism and a physical state corresponding to the safety mechanism based on electrical signals from the plurality of optical sensors, the controller configured to prevent disengagement of the firing mechanism when the physical state of the safety mechanism is in a safety on state and when the safety mechanism is in a transitional state between the safety on state and a safety off state.

10. The trigger assembly of claim 9 , wherein the second PCB includes the controller.

11. The trigger assembly of claim 9 , wherein the first PCB comprises one or more LED drivers configured to control the plurality of LEDs.

12. The trigger assembly of claim 9 , wherein:

the second PCB comprises one or more analog-to-digital converters (ADCs) to convert the electrical signals into digital values; and

the controller determines the state in response to the digital values.

13. The trigger assembly of claim 9 , wherein the trigger mechanism further comprises:

a trigger shoe extending at least partially between the first and second PCBs; and

wherein the state of the trigger mechanism comprises a position of a trigger shoe relative to a light path between at least one of the plurality of LEDs and corresponding to at least one of the plurality of optical sensors.

14. The trigger assembly of claim 9 , wherein the trigger mechanism further comprises:

a safety lever configurable by a user to selectively prevent disengagement of the firing mechanism; and

wherein the physical state of the safety mechanism comprises a position of the safety lever relative to a light path between at least one of the plurality of LEDs and corresponding to at least one of the plurality of optical sensors.

15. A trigger assembly comprising:

a trigger mechanism including a safety mechanism;

a trigger shoe having at least one opening;

a first circuit including a first sensor proximate to the safety mechanism and a second sensor proximate to the trigger shoe, the first circuit configured to generate a first signal proportional to received light, the first circuit further including a controller coupled to the first sensor and configured to determine a physical state of the safety mechanism in response to the first signal, the second sensor configured to provide a second signal proportional to received light to the controller, and the controller is further configured to determine a state of the trigger shoe in response to the second signal and to selectively prevent disengagement of a firing mechanism of the trigger mechanism in response to determining the physical state; and

a second circuit positioned opposite the first circuit and configured to emit light toward the sensor through an opening corresponding to a possible position of the safety mechanism unless blocked by a portion of the safety mechanism.

16. The trigger assembly of claim 15 , further comprising the controller configured to selectively engage a blocking lever of the safety mechanism when the physical state corresponds to one of a safety on state and a transitional state between the safety on state and a safety off state.

17. The trigger assembly of claim 16 , further comprising the first circuit configured to communicate an alert to the second circuit indicating that the safety mechanism is in one of the safety on state and the transitional state in response to determining the state.