IP Library Granted Patent US 8,613,525
Granted Patent B2
US 8,613,525 · App. 13/353,152 · Granted Dec 24, 2013

LED illumination unit, LED illumination device, and LED illumination system

Inventors: Hirotaka Shimizu (Kyoto, JP); Hironobu Kaneko (Kyoto, JP)
Assignee: Rohm Co., Ltd.
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Quick Facts
Patent No.
US 8,613,525
App. No.
13/353,152
Granted
Dec 24, 2013
Kind
B2
Abstract

The present invention provides an LED (Light Emitting Diode) illumination unit, an LED illumination device, and an LED illumination system with better visual effect. The LED illumination unit includes: a substrate, having a carrying surface with an x direction as a length direction and a y direction as a width direction and facing a z direction; a plurality of LED chips, supported by the carrying surface of the substrate; a casing, allowing the light emitted from the LED chips to penetrate and covering the LED chips; and a heat dissipation component, having a pair of outside surfaces being planar, and mounted with the substrate and the casing, wherein the pair of outside surfaces is configured opposite and parallel to each other in the y direction at an interval, and is longer than the substrate in the x direction.

Claims (45)

1. A LED illumination unit, comprising:

a substrate, having a carrying surface with a first direction as a length direction and a second direction perpendicular to the first direction as a width direction, and facing a third direction perpendicular to the first and second directions;

a plurality of LED chips, supported by the carrying surface of the substrate;

a casing, allowing the light emitted from the LED chips to penetrate and covering the LED chips; and

a heat dissipation component, having a pair of outside surfaces being planar, and mounted with the substrate and the casing, wherein the pair of outside surfaces is configured opposite and parallel to each other in the second direction at an interval, and is longer than the substrate in the first direction.

2. The LED illumination unit according to claim 1 , wherein the heat dissipation component comprises a pair of side plates respectively having the outside surface and a top plate connecting to end portions of the side plates in the third direction; and

the substrate is mounted on an outer side of the top plate of the heat dissipation component.

3. The LED illumination unit according to claim 2 , wherein the top plate of the heat dissipation component has a recessed portion formed thereon for accommodating the substrate.

4. The LED illumination unit according to claim 2 , wherein the top plate has a beam portion formed thereon, and the beam portion protrudes in the third direction toward one side opposite to the side mounted with the substrate, and extends in the first direction.

5. The LED illumination unit according to claim 4 , wherein the beam portion is located on a center of the top plate in the second direction.

6. The LED illumination unit according to claim 4 , further comprising a power supply portion, which supplies an electric power for turning the LED chips on, and is accommodated in a space surrounded by the pair of side plates and the top plate, and is mounted on the beam portion.

7. The LED illumination unit according to claim 6 , wherein the beam portion has a screw hole formed thereon for fixing the power supply portion.

8. The LED illumination unit according to claim 7 , wherein the beam portion has a hole-machining groove formed thereon, which extends in the first direction and uses the third direction as a depth direction; and

the screw hole overlaps the hole-machining groove.

9. The LED illumination unit according to claim 8 , wherein the hole-machining groove is located on a center of the beam portion in the second direction.

10. The LED illumination unit according to claim 6 , further comprising an electric wire connected to the power supply portion, and at least one portion of which is inserted into a space surrounded by the power supply portion, the top plate, the beam portion, and the pair of side plates.

11. The LED illumination unit according to claim 10 , wherein the electric wire is a ground wire and conducts with the heat dissipation component.

12. The LED illumination unit according to claim 2 , further comprising an inner groove extending in the first direction and formed on an inside portion of each of the side plates in the second direction.

13. The LED illumination unit according to claim 4 , further comprising lid portions mounted on end portions of the heat dissipation component, and each lid portion comprising a clamping piece having a clamping bump protruded toward the third direction; and

a clamping hole for engagement with the clamping bump is formed on the beam portion.

14. The LED illumination unit according to claim 13 , wherein the lid portion comprises a pair of embedding pieces configured in the second direction at an interval and protruded toward the first direction; and

the pair of embedding pieces is embedded to inner sides of the pair of side plates of the heat dissipation component.

15. The LED illumination unit according to claim 1 , wherein each of the outside surfaces has an outer groove formed thereon and extending in the first direction.

16. The LED illumination unit according to claim 1 , wherein the casing comprises a material that allows the light emitted from the LED chips to diffuse and penetrate.

17. The LED illumination unit according to claim 1 , wherein the casing has a light output top surface facing the third direction, and a lens portion protruding from the light output top surface toward the third direction and extending in the first direction.

18. The LED illumination unit according to claim 17 , wherein the lens portion is located on a center of the casing in the second direction.

19. The LED illumination unit according to claim 17 , wherein the casing comprises a transparent material.

20. A LED illumination system, comprising:

at least one LED illumination unit according to claim 17 ;

a top surface, facing the third direction;

a disposition groove, recessed from an edge of the top surface in the second direction toward the third direction, and extended in the first direction along the edge of the top surface in the second direction; and

a wall surface, connected to the disposition groove, and facing the second direction;

wherein the LED illumination unit is accommodated in the disposition groove.

21. The LED illumination system according to claim 20 , further comprising an eave portion extended in the first direction and covered a portion of the disposition groove opposite to the wall surface.

22. The LED illumination system according to claim 20 , wherein the casing comprises a material that allows the light emitted from the LED chips to diffuse and penetrate.

23. The LED illumination system according to claim 20 , wherein the casing comprises a transparent material.

24. A LED illumination system, comprising:

at least one LED illumination unit according to claim 1 ;

a top surface, facing the third direction; and

a disposition groove, recessed from the top surface toward the third direction and extended in the first direction;

wherein the LED illumination unit is accommodated in the disposition groove.

25. A LED illumination device, comprising a plurality of LED illumination units arranged in the first direction according to claim 1 .

26. The LED illumination unit according to claim 1 , wherein the casing has a pair of light output laterals which are located in the same plane as the pair of outside surfaces of the heat dissipation component.

27. The LED illumination unit according to claim 26 , wherein the casing has a light output top surface connected to end portions of the pair of light output laterals in the third direction.

28. The LED illumination unit according to claim 27 , wherein the light output top surface is a plane extended in the first and second directions.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2017
From: ROHM CO., LTD.
To: IRIS OHYAMA INC.
Reel/Frame 041015/0107 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2012
From: SHINTZU, HIROTAKA; KANEKO, HIRONOBU
To: ROHM CO., LTD.
Reel/Frame 027728/0617 →
Priority Claims (1)
JP 2011-008065 · Jan 18, 2011 · national
Continuity (1)
Related Publication 20120182734A1 · Jul 19, 2012