IP Library Granted Patent US 8,679,411
Granted Patent B2
US 8,679,411 · App. 13/353,266 · Granted Mar 25, 2014

Exhaust-gas purification catalytic system

Inventors: Masaaki Akamine (Hiroshima, JP); Masahiko Shigetsu (Higashi-Hiroshima, JP)
Assignee: Mazda Motor Corporation
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Quick Facts
Patent No.
US 8,679,411
App. No.
13/353,266
Granted
Mar 25, 2014
Kind
B2
Abstract

A Rh-including catalyst layer of an upstream catalyst 3 includes Rh-doped CeZr-based mixed oxide and Rh-loading CeZr-based mixed oxide as oxygen storage/release materials. A Rh-including catalyst layer of a downstream catalyst 5 includes only Rh-doped CeZr-based mixed oxide as an oxygen storage/release material. The content of the oxygen storage/release materials included in the Rh-including catalyst layer of the upstream catalyst 3 is smaller than that of the downstream catalyst 5 . The Rh-doped CeZr-based mixed oxide of the upstream catalyst 3 shows a particle size distribution having a peak particle size smaller than that of the Rh-doped CeZr-based mixed oxide of the downstream catalyst 5.

Claims (22)

1. An exhaust-gas purification catalytic system, comprising an upstream catalyst and a downstream catalyst provided upstream and downstream, respectively, in a flow of exhaust gas in an exhaust passage of an engine, wherein

each of the upstream catalyst and the downstream catalyst includes an Rh-including catalyst layer including Rh and provided on a substrate,

the Rh-including catalyst layer of the upstream catalyst includes, as oxygen storage/release materials, Rh-doped CeZr-based mixed oxide containing Ce and Zr and also containing Rh dissolved therein, and Rh-loading CeZr-based mixed oxide containing Ce and Zr and loading Rh on a surface thereof,

the Rh-including catalyst layer of the downstream catalyst includes, as an oxygen storage/release material, only Rh-doped CeZr-based mixed oxide containing Ce and Zr and also containing Rh dissolved therein,

a content of the oxygen storage/release material included per 1 L of the substrate in the Rh-including catalyst layer of the upstream catalyst is smaller than that of the downstream catalyst, and

the Rh-doped CeZr-based mixed oxide included as the oxygen storage/release material in the Rh-including catalyst layer of the upstream catalyst shows a particle size distribution having a peak particle size smaller than that of the Rh-doped CeZr-based mixed oxide included as the oxygen storage/release material in the Rh-including catalyst layer of the downstream catalyst.

2. The exhaust-gas purification catalytic system of claim 1 , wherein

the downstream catalyst includes only the Rh-including catalyst layer on the substrate, and

the Rh-including catalyst layer further includes Pt-loading alumina in which Pt is loaded on a surface of activated alumina, in addition to the Rh-doped CeZr-based mixed oxide as the oxygen storage/release material.

3. The exhaust-gas purification catalytic system of claim 2 , wherein

the Rh-including catalyst layer of the upstream catalyst further includes a catalytic component in which ZrLa-based mixed oxide containing Zr, La, and an alkali earth metal is loaded on activated alumina and in which Rh is loaded on the ZrLa-based mixed oxide, in addition to the Rh-doped CeZr-based mixed oxide and the Rh-loading CeZr-based mixed oxide as the oxygen storage/release materials.

4. The exhaust-gas purification catalytic system of claim 2 , wherein

the Rh-doped CeZr-based mixed oxide included in the Rh-including catalyst layer of the upstream catalyst contains Rh, Ce, Zr, Nd, and Y as metal components, and

the Rh-doped CeZr-based mixed oxide included in the Rh-including catalyst layer of the downstream catalyst contains Rh, Ce, Zr, and Nd as metal components, and does not contain Y.

5. The exhaust-gas purification catalytic system of claim 1 , wherein

the Rh-including catalyst layer of the upstream catalyst further includes a catalytic component in which ZrLa-based mixed oxide containing Zr, La, and an alkali earth metal is loaded on activated alumina and in which Rh is loaded on the ZrLa-based mixed oxide, in addition to the Rh-doped CeZr-based mixed oxide and the Rh-loading CeZr-based mixed oxide as the oxygen storage/release materials.

6. The exhaust-gas purification catalytic system of claim 5 , wherein

the Rh-doped CeZr-based mixed oxide included in the Rh-including catalyst layer of the upstream catalyst contains Rh, Ce, Zr, Nd, and Y as metal components, and

the Rh-doped CeZr-based mixed oxide included in the Rh-including catalyst layer of the downstream catalyst contains Rh, Ce, Zr, and Nd as metal components, and does not contain Y.

7. The exhaust-gas purification catalytic system of claim 1 , wherein

the Rh-doped CeZr-based mixed oxide included in the Rh-including catalyst layer of the upstream catalyst contains Rh, Ce, Zr, Nd, and Y as metal components, and

the Rh-doped CeZr-based mixed oxide included in the Rh-including catalyst layer of the downstream catalyst contains Rh, Ce, Zr, and Nd as metal components, and does not contain Y.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2012
From: AKAMINE, MASAAKI; SHIGETSU, MASAHIKO
To: MAZDA MOTOR CORPORATION
Reel/Frame 027556/0174 →
Priority Claims (1)
JP 2011-014331 · Jan 26, 2011 · national
Continuity (1)
Related Publication 20120189503A1 · Jul 26, 2012