LED thermal protection structures
View Patent ↗The present disclosure discloses an apparatus for thermally protecting an LED device. The apparatus includes a substrate. A light-emitting device disposed on a first region of the substrate. The apparatus includes a thermistor disposed on a second region of the substrate. The second region is substantially spaced apart from the first region. The thermistor is thermally and electrically coupled to the light-emitting device. The present disclosure also discloses a method of thermally protecting an LED device. The method includes providing a substrate having a light-emitting diode (LED) die disposed thereon. The method includes detecting a temperature of the LED die using a negative temperature coefficient (NTC) thermistor. The NTC thermistor is positioned on a region of the substrate substantially away from the LED die. The method includes adjusting an electrical current of the LED die in response to the detecting.
1. An apparatus, comprising:
a substrate;
a light-emitting device disposed on a first region of the substrate; and
a temperature-dependent passive device disposed on a second region of the substrate,
wherein the light-emitting device is placed away from the temperature-dependent passive device to minimize thermal interference on a temperature of the light-emitting device;
wherein the temperature-dependent passive device is thermally and electrically coupled to the light-emitting device through a thermally conductive layer of the substrate so as to sense the temperature of the light-emitting device through the thermally conductive layer, and wherein a resistance of the temperature-dependent passive device decreases as temperature increases; and
wherein the temperature-dependent passive device is electrically coupled to the light-emitting device in parallel, and a first terminal of the temperature-dependent passive device is tied to a first terminal of the light-emitting device, and a second terminal of the temperature-dependent passive device is tied to a second terminal of the light-emitting device.
2. The apparatus of claim 1 , wherein the temperature-dependent passive device is thermally and electrically coupled to the light-emitting device through a negative feedback mechanism.
3. The apparatus of claim 1 , wherein the substrate includes a metal core printed circuit board (MCPCB).
4. The apparatus of claim 1 , wherein the first region and the second region are at least 10 millimeters apart.
5. An apparatus, comprising:
a substrate;
a light-emitting device located on a first region of the substrate;
a feedback mechanism thermally and electrically coupled to the light-emitting device, the feedback mechanism including:
a thermistor operable to detect a temperature of the light-emitting device, wherein the thermistor is located on a second region of the substrate different from the first region, wherein the light-emitting device is placed away from the temperature-dependent passive device to minimize thermal interference on a temperature of the light-emitting device, and wherein a resistance of the thermistor decreases with increasing temperature; and
electronic circuit components operable to regulate an amount of electrical current flowing through the light-emitting device in response to the detected temperature;
wherein the thermistor is thermally coupled to the light-emitting device through a copper clad material in the substrate so as to sense the temperature of the light-emitting device through the copper clad material; and
wherein the thermistor is coupled to the light-emitting device in parallel, and a first terminal of the thermistor is tied to a first terminal of the light-emitting device, and a second terminal of the thermistor is tied to a second terminal of the light-emitting device.
6. The apparatus of claim 5 , wherein the electronic circuit components are operable to reduce the amount of electrical current flowing through the light-emitting device when the temperature detected by the thermistor exceeds a predefined limit.
7. The apparatus of claim 5 , wherein the electronic circuit components include an operational amplifier (Op-Amp), an analog-to-digital converter (ADC), and a microcontroller unit.
8. The apparatus of claim 5 , wherein:
the light-emitting device includes a light-emitting diode (LED) chip; and
the substrate includes a metal core printed circuit board (MCPCB).
9. The apparatus of claim 5 , wherein the first region and the second region are spaced apart by at least 10 millimeters.
10. A method, comprising:
providing a substrate having a light-emitting diode (LED) die disposed thereon;
detecting a temperature of the LED die using a negative temperature coefficient (NTC) thermistor, wherein the light-emitting diode die is placed away from the negative temperature coefficient thermistor to minimize thermal interference on a temperature of the light-emitting diode die, wherein a resistance of the NTC thermistor decreases with increasing temperature, and wherein the detecting includes sensing a temperature of the LED die through a conductive layer of the substrate; and
adjusting an electrical current of the LED die in response to the detecting;
wherein the thermistor is electrically coupled to the LED die in parallel, and a first terminal of the thermistor is tied to a first terminal of the LED die, and a second terminal of the thermistor is tied to a second terminal of the LED die.
11. The method of claim 10 , wherein the adjusting includes reducing the electrical current of the LED die if the temperature detected is hotter than a normal operating temperature range.
12. The method of claim 10 , wherein the adjusting is carried out using a feedback loop, the feedback loop including at least one of: the NTC thermistor, an operational amplifier (Op-Amp), and an analog-to-digital converter (ADC).
13. The method of claim 10 , wherein the feedback loop is a negative feedback loop.
14. The method of claim 10 , wherein the NTC thermistor and the LED die are spaced apart by at least 10 millimeters.