Control and diagnostics of multiple electrical generating machines using an external voltage regulator
View Patent ↗An electrical system for an automotive vehicle has a plurality of electrical generating machines having field windings energized by pulse width modulated drive signals generated by an external electronic voltage regulator. The pulse width modulated drive signals have a duty cycle determined by the electronic voltage regulator. A controller selects one of electrical generating machines to evaluate for failure and evaluates that electrical generating machine for failure by causing the PWM drive signal for the field windings of that electrical generating machine to be disabled. The controller then determines that this electrical generating machine has failed if the duty cycle for the PWM drive signals has then not been increased by the electronic voltage regulator by a pre-determined amount. The electrical generating machines are either generators or alternators. In an aspect, the PWM drive signals for the plurality of electrical generating machines are out of phase with each other.
1. An electrical system for an automotive vehicle, comprising:
a plurality of electrical generating machines with each electrical generating machine including field windings energized by pulse width modulated drive signals generated by an external electronic voltage regulator, the pulse width modulated drive signals having a duty cycle determined by the electronic voltage regulator, the electronic voltage regulator varying the duty cycle of the pulse width modulated drive signals to control output voltages of the electrical generating machines;
a controller, the controller selecting one of electrical generating machines to evaluate for failure and evaluating that electrical generating machine for failure by causing the PWM drive signal for the field windings of that electrical generating machine to be disabled and then determining that this electrical generating machine has failed if the duty cycle for the PWM drive signals has then not been increased by the electronic voltage regulator by a pre-determined amount after the PWM drive signal for the field windings of that electrical generating machine has been disabled.
2. The electrical system of claim 1 wherein the controller evaluates in turn each of the electrical generating machines.
3. The electrical system of claim 1 wherein the electrical generating machines are alternators or generators.
4. The electrical system of claim 1 wherein the controller includes the electronic voltage regulator and causes the PWM drive signals generated by the electronic voltage regulators to be out of phase with each other.
5. The electrical system of claim 4 wherein the controller is an engine control module.
6. The electrical system of claim 5 wherein the electronic voltage regulator includes a PWM driver for each electrical generating machine, each PWM driver coupled to the field windings of a respective one of the electrical generating machines.
7. The electrical system of claim 4 wherein the controller causes the PWM drive signals to be out of phase with each other a number of degrees determined by 360/X where X is the number of electrical generating machines that the electrical system has.
8. The electrical system of claim 1 wherein the electronic voltage regulator includes an electronic voltage regulator for each electrical generating machine.
9. A method in an electrical system for an automotive vehicle having a plurality of electrical generating machines with each electrical generating machine including field windings energized by a pulse width modulated drive signals generated by an external electronic voltage regulator, the pulse width modulated drive signals having a duty cycle determined by the electronic voltage regulator, the electronic voltage regulator varying the duty cycle of the pulse width modulated drive signals to control output voltages of the electrical generating machines, the method evaluating whether any of the electrical generating machines has failed, comprising:
selecting one of electrical generating machines to evaluate for failure and evaluating that electrical generating machine for failure by disabling the PWM drive signal being provided to the field windings of that electrical generating machine; and
then determining that this electrical generating machine has failed if the duty cycle of the PWM drive signals has then not been increased by the electronic voltage regulator by a predetermined amount after the PWM drive signal for the field windings of that electrical generating machine has been disabled.
10. The method of claim 9 wherein each of the electrical generating machines are evaluated for failure in turn.
11. The method of claim 10 including generating the PWM drive signals so that the PWM drive signals are out of phase with each other.
12. The method of claim 11 wherein the PWM drive signals are out of phase with each other a number of degrees determined by 360/X where X is the number of electrical generating machines that the electrical system has.