An endoluminal prosthesis includes a support structure including a curvilinear portion having a first strut and a second strut that meet at an apex. Disposed on the support structure is an anchor with an anchor body and one or more barbs extending outwardly from the anchor body. The anchor body can fit at least partially about, and can conform to the first strut, second strut, and the apex. A curved portion of the anchor and the curvilinear portion of the support structure can be co-formed, resulting in a secure interference fit so that welding, soldering, or other joining mechanisms can be avoided. Cutouts can be formed along the curved portion of the anchor to relieve stress or strain during the co-forming process.
1. An endoluminal prosthesis comprising:
a support structure comprising a curvilinear portion having a first straight section, a second straight section, and an apex between the first and second straight sections; and
an anchor comprising a tubular body;
where the tubular body has a first segment configured to fit about the first straight section, a second segment configured to fit about the second straight section, and a third curved segment to fit about and conform to a curvature of the apex;
where the first segment of the tubular body comprises a first continuous circumferential ring segment, and the second segment of the tubular body comprises a second continuous circumferential ring segment;
where at least one of the first segment or second segment comprises an integral barb extending therefrom.
2. The prosthesis of claim 1 , where the apex points in a first direction and the one or more barbs extend toward a second direction, different from the first direction.
3. The prosthesis of claim 1 , where the one or more barbs extend at an angle away from the tubular body.
4. The prosthesis of claim 1 , where the one or more barbs comprise a first barb and a second barb, the first barb extending from the first ring segment toward the apex, the second barb extending from the second ring segment toward the apex.
5. The prosthesis of claim 1 , where a first barb of the one or more barbs extends from the tubular body in a direction away from the apex.
6. The prosthesis of claim 1 , where the anchor body comprises one or more relief cutout portions formed along the third curved segment.
7. The prosthesis of claim 6 , where the one or more relief cutout portions comprise two circumferential slots spaced from one another to define a first bridge and a second bridge, the first bridge and the second bridge connecting the first and second segments of the tubular body.
8. The prosthesis of claim 7 , where one of the circumferential slots is formed along an inner bending radius portion of the third curved segment, and the other of the circumferential slots is formed along an outer bending radius portion of the third curved segment.
9. The prosthesis of claim 8 , where the first and second bridges are disposed circumferentially offset from the location of the inner and outer bending radius portions.
10. The prosthesis of claim 6 , where the third curved segment comprises an inner bending radius portion and an outer bending radius portion, the one or more relief cutout portions further comprise a lateral extending slot disposed along at least one of the inner and the outer bending radius portions of the third curved segment.
11. The prosthesis of claim 1 , where at least one of the first segment or second segment comprises a coil.
12. An endoluminal prosthesis comprising:
a stent comprising a curvilinear portion, the curvilinear portion having a first strut and a second strut meeting at an apex; and
a tubular anchor comprising a first segment configured to fit over the first strut, a second segment configured to fit over the second strut, and a third segment between the first and second segments, wherein the third segment is conformed to fit about the apex of the curvilinear portion of the stent;
wherein the tubular anchor further comprises one or more barbs extending from the tubular anchor, and one or more relief cutout portions formed along a curvature of the third segment.
13. The prosthesis of claim 12 , where the tubular anchor is coupled to the stent with a mechanical interference fit.
14. The prosthesis of claim 12 formed by the process comprising:
simultaneously bending a strut member of the stent and a tubular body of the anchor together at a bending site so that the curvature of the curvilinear portion of the stent and the third segment of the tubular anchor are formed together.