Mattress package
View Patent ↗A mattress package having a barrier layer which encapsulates the entire mattress, two skid pads which cover and protect the top and bottom portion of the mattress, and two side trays which cover and protect the left and right sides of the mattress. The side trays cover a portion of the skid pads and the entire assembly is banded by two or more securing bands. Two or more handles are positioned on the front and back surfaces of the side trays on both the left and right sides. The handles provide grips for the mattress package to facilitate handling. The mattress package provides sufficient strength and protection to the mattress while utilizing a minimal amount of packaging materials.
1. A mattress package comprising:
a substantially rectangular mattress having a top surface, a bottom surface opposite of and parallel to the top surface, and four side walls perpendicular to and extending between the top and bottom surface;
a barrier layer comprising two sheets of material which are closed around a mattress on four sides;
a first skid pad which comprise a u-shaped channel having a floor and two side walls, wherein a first side wall of the mattress is inserted into the u-shaped channel;
a second skid pad which comprises a u-shaped channel having a floor and two side walls wherein a second side wall of the mattress, located opposite the first side, is inserted into the u-shaped channel;
a first side tray which comprises a floor, two side walls and two end walls, wherein a third side wall of the mattress is inserted into the first side tray;
a second side tray which comprises a floor, two side walls and two end walls, wherein a fourth side wall of the mattress is inserted into the second side tray; and
at least two removable straps attached horizontally around the mattress over the first and second side trays.
2. The mattress package of claim 1 , wherein the first and second skid pads and the first and second side trays are made of double walled corrugated cardboard.
3. The mattress package of claim 1 , wherein the harrier layer is a bag-like structure having three closed sides and one open side which is sealed after the mattress is inserted therein.
4. The mattress package of claim 1 , wherein the barrier layer is transparent.
5. The mattress package of claim 1 , wherein a significant portion of the top and bottom surface of the mattress is visible through the mattress package.
6. The mattress package of claim 1 , wherein a portion of the first and second side trays extend over a portion of the first and second skid pads.
7. The mattress package of claim 1 , wherein the first and second side trays each contain a plurality of handles thereon.
8. The mattress package of claim 1 , wherein there are at least two handles on a top side wall of the mattress and at least two handles on a bottom side wall of the mattress.
9. The mattress package of claim 1 , wherein the two side trays only extend over a portion of the top and bottom surface of the mattress.
10. The mattress package of claim 1 , wherein the barrier layer is made of polyethylene.