Magnetic flow meters with automatic field maintenance
View Patent ↗Zero and calibration drift errors in a magnetic flow meter can be detected and automatically corrected. A zero error can be detected by measuring an amplifier output when the meter's electromagnet is inactive. Automatic calibration of the span can be done by adding a signal to a measured electrode voltage at an amplifier input, subtracting the expected amplified value of that signal at the output and adjusting the amplifier gain responsive to the difference in signal magnitude.
1. An apparatus for automatically calibrating a magnetic flow meter comprising an electromagnet and at least one pair of sensing electrodes connected to an amplifier circuit operable to amplify electrode voltages by a selected amplification factor, the apparatus comprising:
a single voltage reference source selectively connectable to an input of the amplifier circuit through a first voltage divider and to an output of the amplifier circuit through a second voltage divider, wherein a ratio of the voltage provided by the second voltage divider to the voltage provided by the first voltage divider is substantially equal to the selected amplification factor;
sampling circuitry operable to determine a magnitude of an error difference between a first output from the amplifier circuit at a first time when the single voltage reference source is connected and a second output from the amplifier circuit at a second time when the single voltage reference source is not connected; and
span control circuitry operable to change the selected amplification factor responsive to the magnitude of the error difference.
2. The apparatus of claim 1 further comprising:
drive circuitry operable to provide a dead time interval between drive pulses during which no current is supplied to the electromagnet;
a zero error detector operable during the dead time interval to determine a zero error signal at the output of the amplifier circuit; and
zero control circuitry operable to reset a zero point of the amplifier circuit responsive to the zero error signal.
3. The apparatus of claim 1 further comprising:
drive circuitry operable to provide drive pulses to the electromagnet; and
rise time measurement circuitry operable to measure a rise time of one of the drive pulses and to determine therefrom a value of inductance of the electromagnet's coil.
4. The apparatus of claim 1 wherein each electrode is respectively capacitively coupled to a respective amplifier input, the apparatus further comprising a respective DC current source connected to each electrode to provide a positive bias thereto.
5. The apparatus of claim 1 wherein at least one of the electrodes is connected to an empty pipe detector comprising
a voltage source connected to the at least one electrode and to a first terminal of a sensing amplifier;
a capacitor coupled to the amplifier circuit and connected to the first terminal of the sensing amplifier to modulate a voltage at the first terminal in phase with a signal from the at least one electrode; and
an electric ground resistively connected to a second terminal of the sensing amplifier.
6. The apparatus of claim 1 further comprising an electric power source selectively connectable to at least one of the electrodes to apply a positive DC voltage thereto.
7. The apparatus of claim 1 wherein each of the voltage dividers comprises respective resistors having respective values varying less than 0.1% during a service lifetime of the magnetic flowmeter.
8. The apparatus of claim 1 wherein the sampling circuitry comprises a pair of sample and hold circuits connected in parallel to the output of the amplifier circuit and to a differential amplifier.