IP Library Granted Patent US 9,496,446
Granted Patent B2
US 9,496,446 · App. 13/362,813 · Granted Nov 15, 2016

Photovoltaic devices and method of making

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Quick Facts
Patent No.
US 9,496,446
App. No.
13/362,813
Granted
Nov 15, 2016
Kind
B2
Abstract

A photovoltaic device is presented. The photovoltaic device includes a transparent conductive layer; a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer. The window layer includes a low-diffusivity layer disposed adjacent to the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer. Method of making a photovoltaic device is also presented.

Claims (46)

1. A photovoltaic device, comprising:

a transparent conductive layer;

a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;

wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;

wherein the high-diffusivity layer comprises one or more of a smaller median grain size, greater voids fraction, or lower effective density than the low-diffusivity layer.

2. A photovoltaic device, comprising:

a transparent conductive layer;

a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;

wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;

wherein a median grain size in the low-diffusivity layer is greater than a median grain size in the high-diffusivity layer.

3. The photovoltaic device of claim 1 ,

wherein a concentration of oxygen in the high-diffusivity layer is greater than a concentration of oxygen in the low-diffusivity layer.

4. The photovoltaic device of claim 3 , wherein the median grain size in the low-diffusivity layer is greater than the median grain size in the high-diffusivity layer.

5. A photovoltaic device, comprising:

a transparent conductive layer;

a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;

wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;

wherein a void fraction in the high-diffusivity layer is greater than a void fraction in the low-diffusivity layer.

6. A photovoltaic device, comprising:

a transparent conductive layer;

a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;

wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;

wherein an effective density of the low-diffusivity layer is greater than an effective density of the high-diffusivity layer.

7. The photovoltaic device of claim 1 , wherein the high-diffusivity layer is disposed adjacent to the low-diffusivity layer and the absorber layer.

8. The photovoltaic device of claim 1 , wherein the high-diffusivity layer is disposed adjacent to the absorber layer, and a plurality of layers is interposed between the low-diffusivity layer and the high-diffusivity layer, and

wherein one or more of oxygen concentration, cadmium sulfate concentration, and void fraction in the plurality of layers increases in a direction away from the low-diffusivity layer and towards the high-diffusivity layer.

9. The photovoltaic device of claim 1 , wherein the high-diffusivity layer is disposed adjacent to the absorber layer, and a plurality of layers is interposed between the low-diffusivity layer and the high-diffusivity layer, and

wherein one or both of median grain size and effective density in the plurality of layers decreases in a direction away from the low-diffusivity layer and towards the high-diffusivity layer.

10. The photovoltaic device of claim 1 , wherein the window layer further comprises a second low-diffusivity layer interposed between the absorber layer and the high-diffusivity layer.

11. The photovoltaic device of claim 2 , wherein the median grain size in the low-diffusivity layer is in a range from about 20 nanometers to about 200 nanometers.

12. The photovoltaic device of claim 2 , wherein the median grain size in the high-diffusivity layer is in a range less than about 20 nanometers.

13. The photovoltaic device of claim 3 , wherein the concentration of oxygen in the high-diffusivity layer is in a range from about 4 molar percent to about 25 molar percent.

14. The photovoltaic device of claim 3 , wherein the concentration of oxygen in the low-diffusivity layer is in a range up to about 4 molar percent.

15. The photovoltaic device of claim 3 , wherein the low-diffusivity layer is substantially free of oxygen.

16. The photovoltaic device of claim 1 , wherein the absorber layer comprises cadmium telluride, cadmium zinc telluride, cadmium sulfur telluride, cadmium manganese telluride, cadmium magnesium telluride, copper indium sulfide, copper indium gallium selenide, copper indium gallium sulfide, or combinations thereof.

17. The photovoltaic device of claim 1 , wherein the low-diffusivity layer and the high-diffusivity layer comprise substantially the same semiconductor material.

18. The photovoltaic device of claim 1 , wherein the low-diffusivity layer and the high-diffusivity layer substantially comprise cadmium sulfide.

19. A photovoltaic device, comprising:

a transparent conductive layer disposed on a support;

a window layer disposed on the transparent conductive layer; and

an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;

wherein the window layer comprises a first high-diffusivity layer disposed in direct contact with the transparent conductive layer, a second high-diffusivity layer disposed in direct contact with the absorber layer, and a low-diffusivity layer interposed between the first and second high-diffusivity layers;

wherein the high-diffusivity layers comprise one or more of a smaller median grain size, greater void fraction, or lower effective density than the low-diffusivity layer.

20. A The photovoltaic device of claim 1 , wherein:

the window layer includes at least one sulfur-containing compound; and

the absorber layer includes at least one tellurium-containing compound.

Assignments (6)
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN.BHD.
Reel/Frame 031581/0457 →