An antenna array that includes a plurality of antenna elements and a method of forming an antenna array. The antenna array includes an antenna baseplate on which the plurality of antenna elements are arranged in a regular grid, and a dielectric wide angle impedance match (WAIM) layer structured and arranged in front of the antenna elements to match impedance for large skew angles. The WAIM layer includes a monolithic material layer from which spacers are machined in a regular grid that corresponds to the grid of the antenna elements.
1. A phased array antenna comprising:
a plurality of antenna elements;
an antenna baseplate on which the plurality of antenna elements are arranged in a regular grid;
a dielectric wide angle impedance match (WAIM) layer structured and arranged in front of the antenna elements to match impedance for skew angles between 0° and 60°;
wherein the WAIM layer comprises a monolithic material layer from which spacers are machined in a regular grid that corresponds to the grid of the antenna elements, and wherein the spacers are arranged between the antenna elements.
2. The phased array antenna according to claim 1 , wherein the grid of the antenna elements is one of square, rectangular or hexagonal.
3. The phased array antenna according to claim 1 , wherein the grid of the spacers is not the same as the grid of the antenna elements.
4. The phased array antenna according to claim 3 , wherein the grid of the spacers is derived from the grid of the antenna elements such that there is a corresponding spacer only for every n-th antenna element, where n=2, 3, 4, . . . .
5. The phased array antenna according to claim 1 , wherein reinforcing ribs are machined from the WAIM layer so that each reinforcing rib connects two adjacent spacers.
6. The phased array antenna according to claim 1 , wherein the plurality of spacers are attached to the antenna baseplate by mechanical connectors.
7. The phased array antenna according to claim 6 , wherein the mechanical connectors are arranged in a grid that corresponds to the grid of the spacers.
8. The phased array antenna according to claim 7 , wherein the grid of the mechanical connectors is not the same as the grid of the spacers.
9. The phased array antenna according to claim 8 , wherein the grid of the mechanical connectors is derived from the grid of the spacers so that a corresponding mechanical connector is provided only for every n-th spacer, where n=2, 3, 4, . . . .
10. The phased array antenna according to claim 1 , wherein the spacers have a round cross-section.
11. The phased array antenna according to claim 1 , wherein reinforcing ribs are machined from the WAIM layer so that the reinforcing ribs are arranged in a triangular configuration with a spacer is located at each vertex of the triangular configuration.
12. The phased array antenna according to claim 1 , wherein, via the reinforcing ribs, each spacer is directly connected to at least three other spacers.
13. A method for forming a phased array antenna, comprising:
arranging a plurality of antenna elements on an antenna backplate in an antenna element grid;
forming a dielectric wide angle impedance match (WAIM) layer by forming a plurality of spacers from a monolithic material layer, the plurality of spacers being arranged in a regular grid corresponding to the antenna element grid;
positioning the WAIM layer in front of the antenna elements to match impedance for skew angles between 0° and 60°,
wherein the plurality of spacers is arranged between the antenna elements.
14. The method according to claim 13 , wherein the grid formed by the plurality of antenna elements is one of square, rectangular or hexagonal.
15. The method according to claim 13 , wherein the grid of the spacers is not the same as the grid of the antenna elements.
16. The method according to claim 15 , wherein the grid of the spacers is derived from the grid of the antenna elements such that there is a corresponding spacer only for every n-th antenna element, where n=2, 3, 4, . . . .
17. The method according to claim 13 , further comprising machining reinforcing ribs in the WAIM layer so that each reinforcing rib connects two adjacent spacers.
18. The method according to claim 13 , further comprising attaching the plurality of spacers to the antenna baseplate with mechanical connectors.
19. The method according to claim 18 , wherein the mechanical connectors are arranged in a grid that corresponds to the grid of the spacers.
20. The method according to claim 19 , wherein the grid of the mechanical connectors is not the same as the grid of the spacers.
21. The method according to claim 20 , wherein the grid of the mechanical connectors is derived from the grid of the spacers so that a corresponding mechanical connector is provided only for every n-th spacer, where n=2, 3, 4, . . . .
22. The method according to claim 13 , wherein the spacers are formed to have a round cross-section.
23. The method according to claim 13 , further comprising machining reinforcing ribs from the WAIM layer so that the reinforcing ribs are arranged in a triangular configuration with a spacer is located at each vertex of the triangular configuration.
24. The method according to claim 13 , wherein, via the reinforcing ribs, each spacer is directly connected to at least three other spacers.