IP Library Granted Patent US 8,517,704
Granted Patent B2
US 8,517,704 · App. 13/367,950 · Granted Aug 27, 2013

Compressor having capacity modulation system

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,517,704
App. No.
13/367,950
Granted
Aug 27, 2013
Kind
B2
Abstract

A compressor includes first and second scroll members, a piston and a control valve. The first scroll member includes an end plate defining a capacity modulation passage. The first and second scroll members form a suction pocket, an intermediate compression pocket and a discharge pocket. The capacity modulation passage is in communication with the first intermediate compression pocket. The piston is supported on the first scroll member and partially defines a modulation control chamber. The control valve is in communication with the control chamber and selectively provides communication between the control chamber and one of the first and second pressure sources to displace the piston between a closed position and an open position. The piston isolates the capacity modulation passage from communication with the suction pressure region when in the closed position and provides communication between the capacity modulation passage and the suction pressure region when in the open position.

Claims (43)

1. A compressor comprising:

a housing defining a suction pressure region;

a first scroll member supported within said housing and including a first end plate defining a capacity modulation passage and having a first spiral wrap extending from said first end plate;

a second scroll member supported within said housing and including a second end plate having a second spiral wrap extending therefrom and meshingly engaged with said first spiral wrap to form a suction pocket, a first intermediate compression pocket and a discharge pocket, said capacity modulation passage being in communication with said first intermediate compression pocket;

a piston supported on said first scroll member and partially defining a modulation control chamber;

a control valve in communication with said modulation control chamber and with first and second pressure sources, said control valve selectively providing communication between said modulation control chamber and one of said first and second pressure sources to displace said piston between a closed position and an open position, said piston isolating said capacity modulation passage from communication with said suction pressure region when in the closed position and providing communication between said capacity modulation passage and said suction pressure region when in the open position; and

a seal engaged with said first scroll member, said seal and said first scroll member at least partially defining a biasing chamber in communication with a second intermediate compression pocket formed by said first and second spiral wraps, said control valve being in communication with said biasing chamber and said biasing chamber forming said first pressure source.

2. The compressor of claim 1 , wherein said control valve is in communication with said suction pressure region and said suction pressure region forms said second pressure source.

3. The compressor of claim 1 , wherein said piston includes an annular body at a location axially between said first end plate and said seal.

4. The compressor of claim 3 , wherein said piston is spaced axially from said seal and at least a portion of said seal overlaps said piston in a radial direction.

5. The compressor of claim 3 , wherein said first end plate defines a biasing passage extending from said second intermediate compression pocket to said biasing chamber and located radially inward relative to an inner radial surface of said annular body of said piston.

6. The compressor of claim 1 , wherein said piston is displaceable axially outward relative to said first end plate to provide the open and closed positions.

7. The compressor of claim 1 , wherein said piston includes an annular body.

8. The compressor of claim 7 , wherein said first scroll member defines a hub extending from said first end plate and through an inner circumferential wall of said piston, said hub surrounding a discharge passage in said first end plate in communication with said discharge pocket.

9. The compressor of claim 1 , wherein said piston is forced against said first end plate to isolate said capacity modulation passage from communication with said suction pressure region when in the closed position and being offset from said first end plate to provide communication between said capacity modulation passage and said suction pressure region when in the open position.

10. The compressor of claim 1 , wherein said control valve is operable in a pulse width modulation capacity mode to operate the compressor at an intermediate capacity between full capacity and zero capacity.

11. The compressor of claim 1 , wherein said piston includes an end surface facing said biasing chamber and pressurized fluid within said biasing chamber biases said piston to the closed position.

12. The compressor of claim 11 , wherein a portion of said piston is in communication with said biasing chamber when said piston is in the open position and when said piston is in the closed position.

13. A compressor comprising:

a housing defining a suction pressure region;

a first scroll member supported within said housing and including a first end plate defining a capacity modulation passage and a biasing passage and having a first spiral wrap extending from said first end plate;

a second scroll member supported within said housing and including a second end plate having a second spiral wrap extending therefrom and meshingly engaged with said first spiral wrap to form a suction pocket, a first intermediate compression pocket, a second intermediate compression pocket and a discharge pocket, said capacity modulation passage being in communication with said first intermediate compression pocket and said biasing passage being in communication with said second intermediate compression pocket;

a seal engaged with said first scroll member, said seal and said first scroll member at least partially defining a biasing chamber in communication with said second intermediate compression pocket via said biasing passage;

a piston supported on said first scroll member and partially defining a modulation control chamber; and

a control valve in communication with said modulation control chamber and with said suction pressure region and said biasing chamber, said control valve selectively providing communication between said modulation control chamber and one of said suction pressure region and said biasing chamber to displace said piston between a closed position and an open position, said piston isolating said capacity modulation passage from communication with said suction pressure region when in the closed position and providing communication between said capacity modulation passage and said suction pressure region when in the open position.

14. The compressor of claim 13 , wherein said piston includes an end surface facing said biasing chamber, pressurized fluid within said biasing chamber biasing said piston to the closed position.

15. A compressor comprising:

a housing defining a suction pressure region;

a first scroll member supported within said housing and including a first end plate defining a capacity modulation passage and a biasing passage and having a first spiral wrap extending from said first end plate;

a second scroll member supported within said housing and including a second end plate having a second spiral wrap extending therefrom and meshingly engaged with said first spiral wrap to form a suction pocket, a first intermediate compression pocket, a second intermediate compression pocket and a discharge pocket, said capacity modulation passage being in communication with said first intermediate compression pocket and said biasing passage being in communication with said second intermediate compression pocket;

a seal engaged with said first scroll member, said seal and said first scroll member at least partially defining a biasing chamber in communication with said second intermediate compression pocket via said biasing passage;

a piston supported on said first scroll member and partially defining a modulation control chamber, said piston including an end surface facing and in communication with said biasing chamber; and

a control valve in communication with said modulation control chamber and with first and second pressure sources and selectively providing communication between said modulation control chamber and one of said first and second pressure sources to displace said piston between a closed position and an open position, said piston isolating said capacity modulation passage from communication with said suction pressure region when in the closed position and providing communication between said capacity modulation passage and said suction pressure region when in the open position.

16. The compressor of claim 15 , wherein a portion of said piston is in communication with said biasing chamber when said piston is in the open position and when said piston is in the closed position.

17. The compressor of claim 15 , wherein said control valve is operable in a pulse width modulation capacity mode to operate the compressor at an intermediate capacity between full capacity and zero capacity.

18. The compressor of claim 15 , wherein one of said first and second pressure sources includes said suction pressure region of the compressor.

19. A compressor comprising:

a housing defining a suction pressure region;

a first scroll member supported within said housing and including a first end plate defining a capacity modulation passage and having a first spiral wrap extending from said first end plate;

a second scroll member supported within said housing and including a second end plate having a second spiral wrap extending therefrom and meshingly engaged with said first spiral wrap to form a suction pocket, a first intermediate compression pocket and a discharge pocket, said capacity modulation passage being in communication with said first intermediate compression pocket;

a piston supported on said first scroll member and partially defining a modulation control chamber;

a control valve in communication with said modulation control chamber and with first and second pressure sources, said control valve selectively providing communication between said modulation control chamber and one of said first and second pressure sources to displace said piston between a closed position and an open position, said piston isolating said capacity modulation passage from communication with said suction pressure region when in the closed position and providing communication between said capacity modulation passage and said suction pressure region when in the open position; and

a seal engaged with said first scroll member, said seal and said first scroll member at least partially defining a biasing chamber in communication with a second intermediate compression pocket formed by said first and second spiral wraps, said piston including an end surface facing said biasing chamber and pressurized fluid within said biasing chamber biasing said piston to the closed position.

Assignments (5)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →