IP Library Patent Application 13368607
Patent Application
App. No. 13/368,607

SOLAR STRING ASSEMBLY PROCESS

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Quick Facts
Patent No.
US None
App. No.
13/368,607
Abstract

The present invention is directed to a process for aligning two solar panel support channels substantially parallel in a substantially planar pre-assembly tool, wherein the pre-assembly tool has two solar panel support channels guides for receiving and aligning the two solar panel support channels substantially parallel to one another; aligning a plurality of solar panels on top of the two solar panel support channels near opposing edges of each solar panel; and attaching the plurality of solar panels to the two solar panel support channels, thereby forming a solar panel string assembly.

Claims (21)

1 . A process for pre-assembly of a solar panel string for a solar canopy, the process comprising:

(a) aligning two solar panel support channels substantially parallel in a substantially planar pre-assembly tool, wherein the pre-assembly tool has two solar panel support channels guides for receiving and aligning the two solar panel support channels substantially parallel to one another;

(b) aligning a plurality of solar panels on top of the two solar panel support channels near opposing edges of each solar panel; and

(c) attaching the plurality of solar panels to the two solar panel support channels, thereby forming a solar panel string assembly.

2 . The process of claim 1 wherein the pre-assembly tool is configured to provide working space beneath it sufficient for making electrical connections and attaching electrical components.

3 . The process of claim 2 wherein the pre-assembly tool is configured to provide working space beneath it sufficient for making electrical connections and attaching electrical components by tilting the substantially planar pre-assembly tool.

4 . The process of claim 1 , wherein the solar panel string assembly lay parallel with the ground surface for loading on a truck for transportation to the job site.

5 . The process described in claim 1 , further comprising electrically connecting the plurality of solar panels to one another in series.

6 . The process described in claim 1 , further comprising attaching a direct current to alternating current inverter to the solar panel support channel and electrically connecting the inverter to the plurality of solar panels.

7 . The process described in claim 1 , wherein the solar panel support channels are “Z”-channels.

8 . The process described in claim 1 , wherein the solar panel support channels are “C”-channels.

9 . The process described in claim 1 , wherein the solar panel support channels comprises integral alignment tabs for the solar panels on the solar panel support channels.

10 . The process described in claim 1 , wherein the plurality of solar panels is from about 4 to about 20 solar panels.

11 . The process described in claim 1 , further comprising manufacturing the solar panel support channel at a solar canopy construction site using rolled sheet metal form extrusion.

12 . The process described in claim 1 , further comprising attaching an eye bolt to the solar panel string assembly for lifting the solar panel string assembly during construction.

13 . The process described in claim 1 , further comprising lifting the solar panel string assembly during construction via suction cups attached to at least on of the solar panels in the solar panel string assembly.

14 . The process described in claim 1 , wherein the solar panel support channel is attached to the plurality of solar panels via an attachment means selected from gluing, riveting, bolting, welding or mixtures thereof.

15 . A machine for pre-assembly of a solar panel string for a solar canopy, the machine comprising:

(a) a substantially planar base component, sufficiently long to hold a plurality of solar panels;

(b) two substantially parallel solar panel support channels guides attached to a top portion of the base component and extending from one end to an opposing end of the base component, each configured and adapted for receiving and aligning a solar panel support channel;

(c) a void in a center portion of the base component between the two support channel guides to provide a working space for electrical connections and components at the bottom of the solar panels.

Assignments (5)
CHANGE OF NAME Recorded Jan 23, 2018
From: OPTERRA ENERGY SERVICES, INC.
To: ENGIE SERVICES U.S. INC.
Reel/Frame 045130/0470 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 033861/0536 Recorded Jan 27, 2016
From: THE PRIVATEBANK AND TRUST COMPANY
To: OPTERRA ENERGY SERVICES, INC.
Reel/Frame 037606/0135 →
SECURITY INTEREST Recorded Oct 1, 2014
From: OPTERRA ENERGY SERVICES, INC.
To: THE PRIVATEBANK AND TRUST COMPANY, AS ADMINISTRATIVE AGENT
Reel/Frame 033861/0536 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2014
From: CHEVRON U.S.A. INC.
To: OPTERRA ENERGY SERVICES, INC.
Reel/Frame 033784/0898 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2012
From: POTTER, DAVID S.; FLEISCHER, NATHAN DION; BROWN, TIMOTHY MCDONNELL; MUNOZ, JEFFREY PAUL
To: CHEVRON U.S.A. INC.
Reel/Frame 027751/0183 →