IP Library Granted Patent US 8,685,566
Granted Patent B2
US 8,685,566 · App. 13/375,250 · Granted Apr 1, 2014

Process to induce polymerization of an organic electronically conductive polymer

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Quick Facts
Patent No.
US 8,685,566
App. No.
13/375,250
Granted
Apr 1, 2014
Kind
B2
Abstract

A process to induce polymerization of an organic electronically conductive polymer in the presence of a partially delithiated alkali metal phosphate which acts as the polymerization initiator.

Claims (37)

1. A method of synthesizing an organic electronically conductive polymer in presence of a partially delithiated alkali metal phosphate of the general formula A 1-x MXO 4 , said method comprising:

contacting said partially delithiated alkali metal phosphate with chemical reactants comprising unsaturated monomers or a mixture of unsaturated monomers; and

initiating with said partially delithiated alkali metal phosphate the polymerization of said unsaturated monomers or mixture of unsaturated monomers to form an electronically conductive polymer;

wherein: 0<x<1; A represents at least 90 atomic % Li; M comprise at least 50% at. Fe(II) or Mn(II) or a mixture thereof; XO 4 represents PO 4 , alone or partially replaced by at most 10 atomic % of at least one group selected from SO 4 SiO 4 .

2. A method as in claim 1 wherein the electronically conductive polymer is at least partially grafted on the surface of said alkali metal phosphate.

3. A method as in claim 2 wherein M comprises at least 90 atomic % of Fe(II) or Mn(II) or a mixture thereof.

4. A method as in claim 2 wherein said unsaturated monomers comprise substituted or unsubstituted pyrrole, thiophene, aniline or any mixtures thereof.

5. A method as in claim 4 wherein said unsaturated monomers comprise 3,4-ethylenedioxythiophene.

6. A method as in claim 1 wherein said A 1-x MXO 4 is obtained by partial delithiation of AMXO 4 .

7. A method as in claim 6 wherein said partial delithiation is performed by oxidant.

8. A method as in claim 7 wherein said oxidant comprises H 2 O 2 , Br 2 I 2 , persulfate, peroxodisulfate or any mixture thereof.

9. A method as in claim 8 wherein said partial delithiation is performed in aqueous media.

10. A method as in claim 1 wherein said polymerization is performed in solution.

11. A method as in claim 10 wherein said solution comprises alcohol.

12. A method as in claim 1 wherein said polymerization is performed in a vapor phase of the monomers.

13. A method as in claim 1 wherein said polymerization is performed in a gas phase.

14. A method as in claim 10 wherein polymerization is performed in presence of an alkali salt.

15. A method as in claim 14 wherein said alkali salt comprises an anion selected from halogenide, sulfate, sulfonate, acetate, imide, perchlorate, borate and phosphate.

16. A method as in claim 14 wherein said alkali salt is a lithium salt.

17. A method as in claim 14 wherein said alkali salt comprises (CF 3 SO 2 ) 2 NLi.

18. A method as in claim 1 wherein said partially delithiated alkali metal phosphate has the general formula Li 1-x FePO 4 wherein:0<x<1.

19. A method as in claim 1 wherein said partially delithiated alkali metal phosphate is present as particles or agglomerates of particles.

20. A method as in claim 1 wherein 0.02<x<0.4.

21. A method as in claim 1 wherein A 1-x MXO 4 comprises a carbon deposit obtained by pyrolysis of an organic precursor.

22. A method as in claim 6 wherein said partial delithiation is performed by a gaseous oxidant comprising NO 2 .

23. A method as in claim 11 wherein polymerization is performed in presence of an alkali salt.

24. A method as in claim 23 wherein said alkali salt comprises an anion selected from halogenide, sulfate, sulfonate, acetate, imide, perchlorate, borate and phosphate.

25. A method as in claim 23 wherein said alkali salt is a lithium salt.

26. A method as in claim 23 wherein said alkali salt comprises (CF 3 SO 2 ) 2 NLi.

27. A method as in claim 12 wherein polymerization is performed in presence of an alkali salt.

28. A method as in claim 27 wherein said alkali salt comprises an anion selected from halogenide, sulfate, sulfonate, acetate, imide, perchlorate, borate and phosphate.

29. A method as in claim 27 wherein said alkali salt is a lithium salt.

30. A method as in claim 27 wherein said alkali salt comprises (CF 3 SO 2 ) 2 NLi.

31. A method as in claim 13 wherein polymerization is performed in presence of an alkali salt.

32. A method as in claim 31 wherein said alkali salt comprises an anion selected from halogenide, sulfate, sulfonate, acetate, imide, perchlorate, borate and phosphate.

33. A method as in claim 31 wherein said alkali salt is a lithium salt.

34. A method as in claim 31 wherein said alkali salt comprises (CF 3 SO 2 ) 2 NLi.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2015
From: JOHNSON MATTHEY BATTERY MATERIALS LTD.
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 036887/0839 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2015
From: CLARIANT (CANADA) INC.
To: JOHNSON MATTHEY BATTERY MATERIALS LTD.
Reel/Frame 036876/0653 →
CHANGE OF NAME Recorded Apr 26, 2013
From: PHOSTECH LITHIUM INC.
To: CLARIANT (CANADA) INC.
Reel/Frame 030296/0557 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2012
From: SCHOUGAARD, STEEN BRIAN; GAUTHIER, MICHEL; KUSS, CHRISTIAN; LEPAGE, DAVID; LIANG, GUOXIAN; MICHOT, CHRISTOPHE
To: PHOSTECH LITHIUM INC.; UNIVERSITE DU QUEBEC A MONTREAL
Reel/Frame 027710/0769 →