IP Library Granted Patent US 8,759,450
Granted Patent B2
US 8,759,450 · App. 13/377,579 · Granted Jun 24, 2014

Plastics moulding compositions, and mouldings and production processes

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Quick Facts
Patent No.
US 8,759,450
App. No.
13/377,579
Granted
Jun 24, 2014
Kind
B2
Abstract

The present invention relates to a plastics molding composition encompassing at least one poly(meth)acrylate A) and at least one impact-modified poly(meth)acrylate B), wherein the die swell of the plastics molding composition is at least 15%, measured at 5 MPa and 2200C to DIN 54811 (1984), and the melt flow rate of the poly(meth)acrylate A) is at least 10 ml per 10 minutes, measured to ISO 1133 at 2300C with a load of 3.8 kg. The present invention also describes moldings which encompass the plastics molding composition described above, and processes for the production of the said moldings.

Claims (34)

1. A plastics molding composition, comprising:

A) a poly(meth)acrylate and

B) an impact-modified poly(meth)acrylate,

wherein a die swell of the plastics molding composition is at least 15%, measured at 5 MPa and 220° C. to DIN 54811 (1984),

a melt flow rate of the poly(meth)acrylate A) is at least 10 mL per 10 minutes, measured to ISO 1133 at 230° C. with a load of 3.8 kg,

a melt flow rate of the impact-modified poly(meth)acrylate B) is from 0.1 to 5 mL per 10 minutes, measured to ISO 1133 at 230° C. with a load of 10 kg, and

a melt flow rate of the plastics molding composition is from 1 to 7 mL per 10 minutes, measured to ISO 1133 at 230° C. with a load of 3.8 kg.

2. The composition of claim 1 , wherein the impact-modified poly(meth)acrylate B) is obtained in a process comprising polymerizing in a suspension polymerization.

3. The composition of claim 1 , wherein the impact-modified poly(meth)acrylate B) is obtained in a process comprising:

polymerizing a hard phase monomer to produce a hard phase comprising at least 70% by weight of methyl methacrylate, with a glass transition temperature Tg >25° C., then,

adding a tough phase monomer, a polymer of which has a glass transition temperature Tg of <25° C., and

polymerizing the tough phase monomer to produce the tough phase

wherein polymerizing to produce the hard phase is in the presence of:

an oil-soluble free-radical initiator and

an organic sulfur chain transfer agent comprising at least two thiol groups per molecule.

4. The composition of claim 3 , wherein a ratio by weight of the hard phase monomer to the tough phase monomer is from 1:0.15 to 1:3.

5. The composition of claim 3 , wherein a proportion of the oil-soluble free-radical initiators initiator is from 0.01 to 5% by weight, based on the weight of the hard phase monomer.

6. The composition of claim 1 , wherein a proportion of organic sulfur chain transfer agent is from 0.05 to 5% by weight, based on the weight of the hard phase monomer.

7. The composition of claim 1 , wherein the melt flow rate of the poly(meth)acrylate A) is at least 15 mL per 10 minutes, measured to ISO 1133 at 230° C. with a load of 3.8 kg.

8. The composition of claim 1 , wherein a ratio by weight of the poly(meth)acrylate A) to impact-modified poly(meth)acrylate B) is from 10:1 to 1:10.

9. The composition of claim 1 , wherein the polymers of the plastics molding composition have a molecular-weight distribution with at least two maxima, measured by means of GPC.

10. The composition of claim 1 , wherein the plastics molding composition comprises:

from 10 to 50% by weight of the poly(meth)acrylate A) and

from 40 to 90% by weight of the impact-modified poly(meth)acrylate B).

11. The composition of claim 10 , wherein the plastics molding composition comprises:

from 10 to 50% by weight of the poly(meth)acrylate A),

from 40 to 90% by weight of the impact-modified poly(meth)acrylate B), and

from 0 to 30% by weight of additives.

12. The composition of claim 1 , wherein the melt flow rate of the plastics molding composition is from 1 to 6 mL per 10 minutes, measured to ISO 1133 at 230° C. with a load of 3.8 kg.

13. The composition of claim 1 , wherein an impact resistance of the plastics molding composition measured at 23° C. to ISO 179 is at least 60 kJ/m 2 .

14. A molding, comprising the plastics molding composition of claim 1 .

15. The molding of claim 14 , wherein a thickness of the molding is from 0.5 to 1.5 mm.

16. The molding of claim 14 , wherein a haze of the molding, for a thickness of 1 mm, is at most 1% measured to ASTM D 1003 at 23° C.

17. The composition of claim 1 , wherein the poly(meth)acrylate A) is obtained by polymerizing a mixture, the mixture comprising at least 20% by weight of methyl methacrylate, based on a total weight of monomer in the mixture.

Assignments (3)
CORPORATE ADDRESS CHANGE Recorded Jul 31, 2020
From: ROEHM GMBH
To: ROEHM GMBH
Reel/Frame 053837/0501 →
CHANGE OF NAME Recorded Sep 30, 2019
From: EVONIK RÖHM GMBH
To: RÖHM GMBH
Reel/Frame 050587/0022 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2011
From: HOESS, WERNER; SCHULTES, KLAUS; LIU, GUOMIN
To: EVONIK ROEHM GMBH
Reel/Frame 027399/0288 →