IP Library Granted Patent US 9,281,539
Granted Patent B2
US 9,281,539 · App. 13/384,060 · Granted Mar 8, 2016

Electrical storage device including fiber electrode, and method of fabricating the same

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Quick Facts
Patent No.
US 9,281,539
App. No.
13/384,060
Granted
Mar 8, 2016
Kind
B2
Abstract

An object of the present invention is to provide a highly efficient electrical storage device that uses a fiber positive electrode and a fiber negative electrode and in which lithium ion is used as an intercalating species, and to provide a method of fabricating the electrical storage device. The electrical storage device according to the present invention includes: a fiber positive electrode including an electrically conductive fiber, the fiber having a surface on which a positive electrode active material coating is formed, the positive electrode active material coating containing a transition metal oxide represented by a chemical formula 1 which is (Li 1-x A x ) a M b X c O d ; a fiber negative electrode including an electrically conductive fiber, the fiber having a surface on which a negative electrode active material coating is formed; a separator; and an electrolyte (in the chemical formula 1, A is at least one kind of alkali metal selected from the group consisting of Na, K, Rb, and Cs; M is at least one kind of transition metal selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Nb, Mo, Ru, Pd, Ag, Ta, W, Ce, Pr, Sm, Eu, and Pb; X is at least one kind of typical elements selected from the group consisting of B, Al, Si, P, S, Ga, and Ge; and 0<a≦6, 1≦b≦5, 0≦c≦4, 0<d≦12, 0≦a/b≦4, and 0≦x≦0.5).

Claims (26)

1. An electrical storage device comprising:

a plurality of fiber positive electrodes, each of the fiber positive electrodes including an electrically conductive fiber and a positive electrode active material, the positive electrode active material being coated on a surface of the fiber, the positive electrode active material containing a transition metal oxide represented by a chemical formula 1 which is (Li 1-x A x ) a M b X c O d ;

a plurality of fiber negative electrodes, each of the fiber negative electrodes including an electrically conductive fiber and a negative electrode active material, the negative electrode active material being coated on a surface of the fiber;

a separator; and

an electrolyte, wherein

the fiber positive electrodes and the fiber negative electrodes are alternately stacked in such a manner that horizontal end positions of the fiber positive electrodes do not overlap horizontal end positions of the fiber negative electrodes,

a stack of the fiber positive electrodes and the fiber negative electrodes is vertically press-formed and cut such that the fiber positive electrodes protrude from a first end of the stack forming a positive electrode terminal portion and the fiber negative electrodes protrude from a second end of the stack forming a negative electrode terminal portion,

the positive electrode terminal portion and the negative electrode terminal portion are sealed with an insulating adhesive such that only an end of the protruding positive electrode terminal portion and an end of the protruding negative electrode terminal portion are exposed,

the exposed ends of the protruding electrode terminal portions are in direct contact with metal plates, thereby forming a positive electrode terminal and a negative electrode terminal, and wherein

in the chemical formula 1,

A is at least one kind of alkali metal selected from the group consisting of Na, K, Rb, and Cs;

M is at least one kind of transition metal selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Nb, Mo, Ru, Pd, Ag, Ta, W, Ce, Pr, Sm, Eu, and Pb;

X is at least one kind of typical elements selected from the group consisting of B, Al, Si, P, S, Ga, and Ge; and

0<a≦6, 1≦b≦5, 0≦c≦4, 0<d≦12, 0≦a/b≦4, and 0≦x≦0.5.

2. The electrical storage device according to claim 1 , wherein a separator coating is formed on the fiber positive electrodes and/or on the fiber negative electrodes.

3. The electrical storage device according to claim 2 , wherein each of the fiber positive electrodes includes an Al plating coating between the fiber and the positive electrode active material.

4. The electrical storage device according to claim 2 , wherein each of the fiber negative electrodes includes a Cu plating coating or a Ni plating coating between the fiber and the negative electrode active material.

5. The electrical storage device according to claim 1 , wherein a solid electrolyte film is formed on the fiber negative electrodes.

6. The electrical storage device according to claim 5 , wherein each of the fiber positive electrodes includes an Al plating coating between the surface of the fiber and the positive electrode active material.

7. The electrical storage device according to claim 5 , wherein each of the fiber negative electrodes includes a Cu plating coating or a Ni plating coating between the fiber and the negative electrode active material.

8. A battery comprising:

a plurality of the electrical storage devices according to claim 1 ;

an insulating framework member; and

an electrically conductive framing member.

9. An electrical storage device stacked body, comprising a plurality of the electrical storage devices according to claim 1 , the electrical storage devices being stacked either horizontally or vertically.

10. A stacked body, comprising a plurality of the batteries according to claim 8 , the batteries being stacked either horizontally or vertically.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Jun 2, 2022
From: KAWASAKI JUKOGYO KABUSHIKI KAISHA
To: KAWASAKI MOTORS, LTD.
Reel/Frame 060300/0504 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2015
From: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
To: KAWASAKI JUKOGYO KABUSHIKI KAISHA
Reel/Frame 036999/0812 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2012
From: TSUTSUMI, KAZUO; NISHIMURA, KAZUYA; TAKASAKI, TOMOAKI; NAKOJI, MASATERU; SAKAI, TETSUO; YAO, JINHAN; SAITO, MAKOTO; MUKAI, TAKASHI
To: KAWASAKI JUKOGYO KABUSHIKI KAISHA; NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
Reel/Frame 028167/0823 →