Image forming apparatus and image forming method using toners with different softening points
View Patent ↗An image forming apparatus includes image forming units forming toner images with first toners having different colors and a second toner having a different softening point from the first toners, an image transfer unit superposing the toner images one on top of another and transferring the superposed toner images onto a recording medium at least such that the toner image formed of the second toner is at the top of the superposed toner images, an image fixing unit fixing the transferred toner images, and an image controller that causes the image forming unit that uses the second toner to form the toner image over at least part of an image area and also causes the image transfer unit to perform the transfer such that the toner image formed of the second toner is at the top of the superposed toner images in the at least part of the image area.
1. An image forming apparatus comprising:
a plurality of image forming units that form respective toner images by using respective toners including a plurality of first toners having different colors and a second toner having a different softening point from the first toners;
an image transfer unit that has a mode in which the toner images formed by the image forming units are superposed one on top of another and are transferred onto a recording medium at least such that one of the toner images that is formed of the second toner is at the top of the superposed toner images;
an image fixing unit that fixes the toner images transferred onto the recording medium by the image transfer unit on the recording medium; and
an image controller that causes, when the image transfer unit is in the mode, one of the image forming units that uses the second toner to form the toner image over at least part of an image area and also causes the image transfer unit to transfer the toner images onto the recording medium such that the toner image formed of the second toner is at the top of the superposed toner images in the at least part of the image area,
wherein the image controller causes, when the transfer unit is in a first mode, the plurality of image forming units to form the toner images using the second toner on a first area coverage corresponding to the first mode, and causes, when the transfer unit is in a second mode, the plurality of image forming units to form the toner images using the second toner on a second area coverage, greater than the first area coverage, corresponding to the second mode.
2. The image forming apparatus according to claim 1 , wherein the image controller causes the image forming unit that uses the second toner to form, in the at least part of the image area, a uniform toner image in which the second toner is uniformly distributed, the uniform toner image being selected from among the toner images that are formed of different amounts of toners per unit area.
3. The image forming apparatus according to claim 2 ,
wherein the image fixing unit includes
a heating member that heats the toner images while coming into contact with a side of the recording medium, the side having the toner images transferred thereonto;
a pressing member that nips the recording medium in combination with the heating member and presses the recording medium against the heating member; and
a pressing-temperature controller that controls the temperature of the pressing member.
4. The image forming apparatus according to claim 3 , wherein the image fixing unit further includes a heating-temperature controller that sets a variable temperature value of the heating member in accordance with a total thickness of the toners that are to form the toner images to be transferred onto the recording medium in such a manner as to be superposed one on top of another.
5. The image forming apparatus according to claim 1 ,
wherein the image fixing unit includes
a heating member that heats the toner images while coming into contact with a side of the recording medium, the side having the toner images transferred thereonto;
a pressing member that nips the recording medium in combination with the heating member and presses the recording medium against the heating member; and
a pressing-temperature controller that controls the temperature of the pressing member.
6. The image forming apparatus according to claim 5 , wherein the image fixing unit further includes a heating-temperature controller that sets a variable temperature value of the heating member in accordance with a total thickness of the toners that are to form the toner images to be transferred onto the recording medium in such a manner as to be superposed one on top of another.
7. The image forming apparatus according to claim 6 , wherein the heating-temperature controller sets the variable temperature value of the heating member to be higher as the total thickness of the toners increases.
8. The image forming apparatus according to claim 1 , wherein the image controller compares a total thickness of the toners to a predetermined threshold and adjusts an amount of the plurality of first toners used by the plurality of image forming units to form the toner images according to the comparing.
9. The image forming apparatus according to claim 1 , wherein the image controller causes, when the transfer unit is in a third mode, the plurality of image forming units to form the toner images using the plurality of first toners without using the second toner.
10. The image forming apparatus according to claim 9 , wherein:
the image controller compares, when the transfer unit is in the third mode, a total thickness of the toners to a first predetermined threshold and adjusts an amount of the plurality of first toners used by the plurality of image forming units to form the toner images according to the comparing; and
the image controller compares, when the transfer unit is in the first mode or the second mode, the total thickness of the toners to a second predetermined threshold, lower than the first predetermined threshold, and adjusts an amount of the plurality of first toners used by the plurality of image forming units to form the toner images according to the comparing.
11. An image forming method comprising:
forming a plurality of toner images by using respective toners including a plurality of first toners having different colors and a second toner having a different softening point from the first toners;
superposing, in a mode, the toner images one on top of another and transferring the superposed toner images onto a recording medium at least such that one of the toner images that is formed of the second toner is at the top of the superposed toner images; and
fixing the toner images transferred onto the recording medium on the recording medium,
wherein, in the mode, the toner image formed of the second toner is provided over at least part of an image area, and the toner images are transferred onto the recording medium such that the toner image formed of the second toner is at the top of the superposed toner images in the at least part of the image area, and
wherein, when the mode is a first mode, the toner image formed of the second toner is formed on a first area coverage corresponding to the first mode, and, when the mode is a second mode, the toner image formed of the second toner is formed on a second area coverage, greater than the first area coverage, corresponding to the second mode.