IP Library Granted Patent US 10,177,377
Granted Patent B2
US 10,177,377 · App. 13/398,957 · Granted Jan 8, 2019

Positive active material for rechargeable lithium battery, method of preparing same and rechargeable lithium battery including same

Inventors: Dong-Hwan Yu (Yongin-si, KR); Gun-Ho Kwak (Yongin-si, KR); Sung-Hoon Kim (Yongin-si, KR)
Assignees: SAMSUNG SDI CO., LTD.; ROBERT BOSCH GmbH
H01M4/525C01G51/50C01G53/50H01M4/505C01P2002/52C01P2004/61C01P2004/84C01P2006/12C01P2006/40H01M4/131H01M10/0525H01M2004/021Y10T428/2982
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Quick Facts
Patent No.
US 10,177,377
App. No.
13/398,957
Granted
Jan 8, 2019
Kind
B2
Abstract

A positive active material for a rechargeable lithium battery is a secondary particle formed of an assembly of primary particles of a nickel-based compound. The positive active material has an average particle diameter ranging from 5.5 μm to 7.5 μm and a specific surface area ranging from 0.40 m 2 /g to 2.0 m 2 /g. When the positive active material has an average particle diameter ranging from 11 μm to 13 μm, the positive active material has a specific surface area ranging from 0.15 m 2 /g to 1.0 m 2 /g. A rechargeable lithium battery includes the positive active material.

Claims (35)

1. A positive active material for a rechargeable lithium battery, the positive active material comprising:

secondary particles including agglomerated primary particles of a nickel-based compound, the primary particles having an average particle diameter ranging from 0.1 μm to 2.0 μm,

wherein the positive active material has a specific surface area that is 0.77 m 2 /g or greater and less than 2.0 m 2 /g and an average particle diameter ranging from 5.5 μm to 7.5 μm;

wherein a metal oxide layer is on at least one surface of the primary particles and the secondary particles, and

wherein the nickel-based compound is represented by the following Chemical Formula 1 or 2:

Li x MO 2-z L z   [Chemical Formula 1]

wherein, M is M′ 1-k A k (M′ is N 1-d-e Mn d Co e , 0.3≤d+e≤0.7, 0.1≤e≤0.4, A is a dopant, and 0≤k<0.05);

L is F, S, P, or a combination thereof,

0.95≤x≤1.05, and

0≤z≤2,

Li x Ni y T 1-y O 2-z L z   [Chemical Formula 2]

wherein, T is Al, Co, Mn, Cr, Fe, Mg, Sr, a rare earth element, or a combination thereof,

L is F, S, P, or a combination thereof,

0.95≤x≤1.05,

0.3≤y≤0.7, and

0≤z≤2.

2. The positive active material as claimed in claim 1 , wherein a pore channel is between the primary particles.

3. The positive active material as claimed in claim 1 , wherein the metal oxide layer includes a metal that is Mg, Al, Co, K, Na, Ca, Si, Ti, V, Sn, Ge, Ga, B, As, Zr, or a mixture thereof.

4. The positive active material as claimed in claim 1 , wherein the metal oxide layer has a thickness ranging from 1 nm to 50 nm.

5. A method of preparing the positive active material as claimed in claim 1 , the method comprising:

preparing a transition element composite precursor by agitating and reacting a metal-mixed liquid including a nickel compound, a cobalt compound, and a manganese compound;

spray-drying the transition element composite precursor under a pressure greater than 0.5 MPa and less than or equal to 1.0 MPa to prepare a porous transition element composite precursor;

mixing the porous transition element composite precursor with a lithium salt; and

heat-treating the mixture.

6. The method as claimed in claim 5 , further comprising coating the transition element composite precursor with a metal oxide to form a metal oxide layer thereon.

7. The method as claimed in claim 5 , wherein the coating of the transition element composite precursor with a metal oxide to form the metal oxide layer thereon is carried out after the heat treatment.

8. The method as claimed in claim 5 , wherein the spray-drying process is performed at a temperature ranging from 150° C. to 250° C.

9. The method as claimed in claim 5 , wherein the heat treatment is performed at a temperature ranging from 750° C. to 990° C.

10. A rechargeable lithium battery, comprising

a positive electrode comprising the positive active material as claimed in claim 1 ;

a negative electrode comprising a negative active material; and

an electrolyte.

11. The positive active material as claimed in claim 1 , wherein the primary particles have an average particle diameter ranging from 0.1 μm to 1.0 μm.

12. The positive active material as claimed in claim 1 , wherein the primary particles have an average particle diameter ranging from 0.1 μm to 0.5 μm.

13. The positive active material as claimed in claim 1 , wherein the nickel-based compound is represented by Chemical Formula 2.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2013
From: SB LIMOTIVE CO. LTD.
To: SAMSUNG SDI CO., LTD.; ROBERT BOSCH GMBH
Reel/Frame 029584/0111 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2012
From: YU, DONG-HWAN; KWAK, GUN-HO; KIM, SUNG-HOON
To: SB LIMOTIVE CO., LTD.
Reel/Frame 027824/0756 →
Priority Claims (1)
KR 10-2011-0032822 · Apr 8, 2011 · national
Continuity (1)
Related Publication 20120258366A1 · Oct 11, 2012