IP Library Granted Patent US 8,531,858
Granted Patent B2
US 8,531,858 · App. 13/400,567 · Granted Sep 10, 2013

Power conversion with current sensing coupled through saturating element

Inventor: William C. Alexander (Spicewood, TX)
Assignee: Ideal Power, Inc.
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Quick Facts
Patent No.
US 8,531,858
App. No.
13/400,567
Granted
Sep 10, 2013
Kind
B2
Abstract

An architecture for current-modulating power-handling circuits, such as power converters, where a small saturating inductance is used to obtain a pulse edge when the main current value crosses zero.

Claims (31)

1. A current-modulating power converter comprising:

a link reactance which includes an inductor and a capacitor in parallel;

multiple switches operable to connect said inductor of said link reactance, with reversible polarity, to any selected one of multiple external connections; and

control circuitry, connected through a saturable sense inductor to sense zero-crossings of current through said inductor of said link reactance; wherein said sense inductor saturates more than ten times as quickly as said inductor of said link reactance; and wherein said control circuitry controls operation of said switches in at least partial dependence on an output of said saturable sense inductor; and

wherein said sense inductor is arranged to saturate when current passing through the link reactance rises up to a limit;

wherein said sense inductor rectifies voltage pulses occurring when current passing through the link reactance causes the sense inductor to pass out of and into saturation; and

wherein said sense inductor uses the rectified voltage pulses to control the switches in at least partial dependence on the timing of the voltage pulses.

2. The converter of claim 1 , wherein said switches are all completely bidirectional.

3. The converter of claim 1 , wherein said control circuitry controls operation of said switches to both drive energy into and extract energy from said inductor of said link reactance during each half-cycle of current flow in said inductor of said link reactance.

4. The converter of claim 1 , wherein said control circuitry controls operation of said switches to change from extracting energy from said inductor of said link reactance, to driving energy into said link reactance, when current flow crosses zero, as indicated by the output of said saturable sense inductor.

5. The converter of claim 1 , wherein said sense inductor saturates more than thirty times as quickly as said inductor of said link reactance.

6. A current-modulating power converter comprising:

a link reactance which includes an inductor and a capacitor in parallel;

multiple switches operable to connect said inductor of said link reactance, with reversible polarity, to any selected one of multiple external connections; and

control circuitry, connected through a saturable sense inductor to sense zero-crossings of current through said inductor of said link reactance; wherein said sense inductor is small enough to remain in saturation during more than 95% of the time, when the converter is operating at full power; and wherein said control circuitry controls operation of said switches in at least partial dependence on an output of said saturable sense inductor;

wherein said sense inductor is arranged to saturate when current passing through the link reactance rises up to a limit;

wherein said sense inductor rectifies voltage pulses occurring when current passing through the link reactance causes the sense inductor to pass out of and into saturation; and

wherein said sense inductor uses the rectified voltage pulses to control the switches in at least partial dependence on the timing of the voltage pulses.

7. The converter of claim 6 , wherein said switches are all completely bidirectional.

8. The converter of claim 6 , wherein said control circuitry controls operation of said switches to both drive energy into and extract energy from said inductor of said link reactance during each half-cycle of current flow in said inductor of said link reactance.

9. The converter of claim 6 , wherein said control circuitry controls operation of said switches to change from extracting energy from said inductor of said link reactance, to driving energy into said link reactance, when current flow crosses zero, as indicated by the output of said saturable sense inductor.

10. The converter of claim 6 , wherein said sense inductor saturates more than thirty times as quickly as said inductor of said link reactance.

11. The converter of claim 6 , wherein said sense inductor is small enough to remain in saturation during more than 97% of the time, when said link reactance is operated at full power.

12. A method for power conversion, comprising:

driving power, from at least one input connection, into a link inductor, to thereby flow current through said link inductor in a first direction with increasing magnitude;

extracting power, from said link inductor to at least one output connection, while continuing the flow of current through said link inductor in said first direction, with decreasing magnitude;

arranging a magnetic core to saturate when current passing through the link reactance rises up to a limit;

rectifying voltage pulses occurring when current passing through the link reactance causes the magnetic core to pass out of and into saturation;

using the rectified voltage pulses to control switches in at least partial dependence on the timing of the voltage pulses;

when sense wire on said sense inductor provides a pulse showing that current on said link inductor has passed through zero, then driving power, from at least one input connection, into said link inductor, to thereby flow current through said link inductor in a second direction with increasing magnitude; and thereafter

extracting power, from said link inductor to at least one output connection, while continuing the flow of current through said link inductor in said second direction, with decreasing magnitude.

Assignments (9)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2020
From: CE+T ENERGY SOLUTIONS INC.
To: CE+T GROUP SA
Reel/Frame 052810/0773 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2019
From: IDEAL POWER INC.
To: CE+T ENERGY SOLUTIONS INC.
Reel/Frame 051112/0840 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2019
From: PATHION HOLDINGS, INC.; PATHION, INC.
To: IDEAL POWER INC.
Reel/Frame 050341/0761 →
COURT ORDER Recorded Sep 4, 2019
From: PATHION, INC.; PATHION HOLDINGS, INC.
To: IDEAL POWER INC.
Reel/Frame 050270/0702 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2019
From: IDEAL POWER INC.
To: PATHION HOLDINGS, INC.
Reel/Frame 049934/0768 →
RELEASE OF SECURITY INTEREST Recorded Jan 13, 2014
From: DIGIANDOMENICO, ANTHONY; GRUNFELD, AARON A; ESTRIN, ALLEN; WANG, AMY EN-MEI; DESAI, ANKUR V; BELL FAMILY TRUST DATED 2/2/95, AS AMENDED; PADNOS, BENJAMIN L; BENNETT LIVING TRUST, MICHAEL BENNETT, TRUSTEE U/A 3-12-1992; BIBICOFF FAMILY TRUST; CAUSEWAY BAY CAPITAL, LLC; JENNINGS, CHRISTOPHER; LANDRY, DANIEL PATRICK; PADNOS, DANIEL; SANKER, DANIEL; MOSSBERG, DAVID M; PARK, EDGAR; EQUITY TRUST COMPANY, CUSTODIAN FBO ROBERT C. CLIFFORD IRA, 6.67% UNDIVIDED INTEREST; RICHARDSON, ERICK; SCHUMAN, GARY; SUESS, GREG; HANDLER REVOCABLE TRUST, BRAD HANDLER, TRUSTEE; KESNER, HARVEY; TIERNEY, JAMES P; DEGIAN, JANE; PADNOS, JEFFREY S.; ELWAY, JOHN A; PADNOS, JONATHAN J; MDB CAPITAL GROUP, LLC; CAVALIER, MICHAEL JOSEPH, JR.; KELLY, MICHAEL; TOBIN, MORRIE; LEWIN, NICHOLAS; PATEL, NIMISH; TESKE, PAUL; APPEL, PATER A; PIERCE FAMILY TRUST DTD 9-13-2000, MITCHELL D. PIERCE, TRUSTEE; R&A CHADE FAMILY TRUST, RICHARD CHADE, TRUSTEE; FERRARA, RALPH P; GREENBERG, SANDORD DEAN; SERIES E-1 OF THE LARREN SMITTY, LLC; CASPI, SILVAN PADNOS; THE JOHN STANLEY REVOCABLE TRUST UAD 8-4-2006, JOHN STANLEY, TRUSTEE; WALLACE, THOMAS L, SR.; PICKETT, WILEY; LIU, XIN; YKA PARTNERS, LTD.; JEFFREY AND MARGARET GENERATION TRUST F/B/O REBECCA PADNOS; JEFFREY AND MARGARET GENERATION TRUST F/B/O JOSHUA PADNOS; JEFFREY AND MARGARET GENERATION TRUST F/B/O SAMUEL PADNOS; JEFFREY AND MARGARET GENERATION TRUST F/B/O BENJAMIN PADNOS; CAISSON BREAKWATER FUND, LP; CAISSON BREAKWATER FUND, LTD.; HAYDEN, MATTHEW; MERGE CAPITAL, LLC; HORWITZ, GREGORY ADAM; JENNINGS, KAREN; PADNOS, MARGARET M.; TESKE, RIVERS
To: IDEAL POWER, INC.
Reel/Frame 031997/0361 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2013
From: ALEXANDER, WILLIAM C; BUNDSCHUH, PAUL A
To: IDEAL POWER INC.
Reel/Frame 031625/0418 →
SECURITY AGREEMENT Recorded Jul 29, 2013
From: IDEAL POWER INC.
To: GRUNFELD, AARON A; ESTRIN, ALLEN; AMY EN-MEI WANG AND GREGORY ADAM HORWITZ; DESAI, ANKUR V; DIGIANDOMENICO, ANTHONY; BELL FAMILY TRUST DATED 2/2/95, AS AMENDED; PADNOS, BENJAMIN L; BENNETT LIVING TRUST, MICHAEL BENNETT, TRUSTEE U/A 3-12-1992; BIBICOFF FAMILY TRUST; CAUSEWAY BAY CAPITAL, LLC; CHRISTOPHER JENNINGS AND KAREN JENNINGS; LANDRY, DANIEL PATRICK; PADNOS, DANIEL; SANKER, DANIEL; MOSSBERG, DAVID M; PARK, EDGAR; EQUITY TRUST COMPANY, CUSTODIAN FBO ROBERT C. CLIFFORD IRA, 6.67% UNDIVIDED INTEREST; RICHARDSON, ERICK; SCHUMAN, GARY; SUESS, GREG; HANDLER REVOCABLE TRUST, BRAD HANDLER, TRUSTEE; KESNER, HARVEY; TIERNEY, JAMES P; DEGIAN, JANE; JEFFREY S. PADNOS AND MARGARET M. PADNOS; ELWAY, JOHN A; PADNOS, JONATHAN J; MDB CAPITAL GROUP, LLC; CAVALIER, MICHAEL JOSEPH, JR; KELLY, MICHAEL; TOBIN, MORRIE; LEWIN, NICHOLAS; PATEL, NIMISH; PAUL TESKE AND RIVERS TESKE; APPEL, PATER A; PIERCE FAMILY TRUST DTD 9-13-2000, MITCHELL D. PIERCE, TRUSTEE; R&A CHADE FAMILY TRUST, RICHARD CHADE, TRUSTEE; FERRARA, RALPH P; GREENBERG, SANDORD DEAN; SERIES E-1 OF THE LARREN SMITTY, LLC; CASPI, SILVAN PADNOS; THE JOHN STANLEY REVOCABLE TRUST UAD 8-4-2006, JOHN STANLEY, TRUSTEE; WALLACE, THOMAS L, SR; PICKETT, WILEY; LIU, XIN; YKA PARTNERS, LTD.; JEFFREY AND MARGARET GENERATION TRUST F/B/O REBECCA PADNOS; JEFFREY AND MARGARET GENERATION TRUST F/B/O JOSHUA PADNOS; JEFFREY AND MARGARET GENERATION TRUST F/B/O SAMUEL PADNOS; JEFFREY AND MARGARET GENERATION TRUST F/B/O BENJAMIN PADNOS; CAISSON BREAKWATER FUND, LP; CAISSON BREAKWATER FUND, LTD.; HAYDEN, MATTHEW; MERGE CAPITAL, LLC
Reel/Frame 030892/0645 →
SECURITY AGREEMENT Recorded Aug 31, 2012
From: IDEAL POWER CONVERTERS, INC.
To: ANTHONY DIGIANDOMENCIO
Reel/Frame 028889/0819 →
Continuity (2)
Provisional Application 61444385 · Feb 18, 2011
Related Publication 20120268975A1 · Oct 25, 2012