IP Library Granted Patent US 8,800,973
Granted Patent B2
US 8,800,973 · App. 13/404,916 · Granted Aug 12, 2014

Compression sensitive suspension dampening

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Quick Facts
Patent No.
US 8,800,973
App. No.
13/404,916
Granted
Aug 12, 2014
Kind
B2
Abstract

A spring for a suspension is described. The spring includes: a spring chamber divided into at least a primary portion and a secondary portion, and a fluid flow path coupled with and between the primary portion and the secondary portion. The fluid flow path includes a bypass mechanism, wherein the bypass mechanism is configured for automatically providing resistance within the fluid flow path in response to a compressed condition of the suspension.

Claims (45)

1. A spring for a suspension, said spring comprising:

a spring chamber divided into at least a primary portion and a secondary portion;

a fluid flow path coupled with and between said primary portion and said secondary portion, said fluid flow path comprising a bypass mechanism, wherein said bypass mechanism is configured for automatically providing resistance within said fluid flow path in response to a compressing movement of said suspension, wherein said bypass mechanism is a tapered outer diameter on a riser tube disposed within and between said primary portion and said secondary portion, wherein said tapered outer diameter comprises a narrowed section positioned at a top of a stroke of said compressing movement and a widened section positioned at a bottom of said stroke; and

a dynamic seal configured for, during said stroke, moving over said narrowed section until engaging with said widened section, such that dynamic seal friction is avoided at said top of said stroke.

2. The spring of claim 1 , further comprising:

an annular bushing coupled to an outer surface of said primary portion and an inner surface of said secondary portion, said annular bushing configured for holding said primary portion centrally within said secondary portion.

3. The spring of claim 1 , wherein a first fluid within said fluid flow path is a compressible fluid.

4. The spring of claim 1 , wherein said bypass mechanism is a valve, wherein said valve automatically closes in response to said compressing movement of said suspension.

5. The spring of claim 4 , wherein said valve comprises:

a valve plate that is annular, surrounds an exterior surface of said riser tube, and is axially slidable in relation said riser tube, wherein said valve plate slides with a movement of said primary portion, wherein said movement causes said valve plate to slide over and cover at least one aperture in said riser tube such that a sealed relationship is formed.

6. The spring of claim 5 , wherein said valve further comprises:

an inner seal disposed on an interior surface of said valve plate, said inner seal configured for dynamically sealing between said interior surface of said valve plate and an exterior surface of said riser tube.

7. The spring of claim 4 , wherein said valve comprises:

an outer seal disposed on an outer surface of a valve plate, said outer seal configured for sealing between an interior surface of said primary portion and said outer surface of said valve plate such that said spring chamber is isolated from an oil bath chamber positioned below and coupled with said primary portion, wherein said oil bath chamber is configured for holding a second fluid.

8. The spring of claim 7 , wherein said second fluid is a substantially incompressible fluid and has an upper surface level.

9. The spring of claim 7 , wherein an upper portion of said oil bath chamber holds a compressible fluid.

10. The spring of claim 1 , wherein said primary portion is at least a portion of an upper leg tube and said secondary portion is at least a portion of a lower leg tube.

11. The spring of claim 1 ,

said riser tube contains a compressible fluid and at least one aperture configured for enabling fluid communication between an exterior of said riser tube and an interior of said riser tube.

12. A spring for a suspension, said spring comprising:

a spring chamber divided into at least a primary portion and a secondary portion;

a combination of a compressible fluid and an incompressible fluid, wherein said combination is configured for automatically providing a portion of resistance in response to a compressing movement of said suspension;

a bypass mechanism, wherein said bypass mechanism is configured for automatically providing a second portion of resistance within a fluid flow path in response to said compressing movement of said suspension, wherein said bypass mechanism is a tapered outer diameter on a riser tube disposed within and between said primary portion and said secondary portion, wherein said tapered outer diameter comprises a narrowed section positioned at a top of a stroke of said compressing movement and a widened section positioned at a bottom of said stroke; and

a dynamic seal configured for, during said stroke, moving over said narrowed section until engaging with said widened section, such that dynamic seal friction is avoided at said top of said stroke.

13. The spring of claim 12 , further comprising:

an annular bushing coupled to an outer surface of said primary portion and an inner surface of said secondary portion, said annular bushing configured for holding said primary portion centrally within said secondary portion.

14. The spring of claim 12 , wherein said spring is disposed in a right-side-up fork, said spring comprising:

a fluid flow path coupled with and between said primary portion and said secondary portion.

15. The spring of claim 12 , wherein said bypass mechanism is a valve, wherein said valve automatically closes in response to said compressing movement of said suspension.

16. The spring of claim 15 , wherein said valve comprises:

a valve plate that is annular, surrounds an exterior surface of said riser tube, and is axially slidable in relation said riser tube, wherein said valve plate slides with a movement of said primary portion, wherein said movement causes said valve plate to slide over and cover at least one aperture in said riser tube such that a sealed relationship is formed.

17. The spring of claim 15 , wherein said valve comprises:

an outer seal disposed on an outer surface of a valve plate, said outer seal configured for sealing between an interior surface of said primary portion and said outer surface of said valve plate such that said spring chamber is isolated from an oil bath chamber positioned below and coupled with said primary portion, wherein said oil bath chamber is configured for holding a second fluid.

18. The spring of claim 17 , wherein said second fluid is a substantially incompressible fluid and has an upper surface level.

19. The spring of claim 17 , wherein an upper portion of said oil bath chamber holds a compressible fluid.

20. The spring of claim 17 , wherein said valve further comprises:

an inner seal disposed on an interior surface of said valve plate, said inner seal configured for dynamically sealing between said interior surface of said valve plate and an exterior surface of a riser tube.

21. The spring of claim 12 , wherein

said riser tube contains a compressible fluid and at least one aperture configured for enabling fluid communication between an exterior of said riser tube and an interior of said riser tube.

22. A vehicle suspension comprising:

a gas chamber having a first portion and a second portion;

a gas flow by-pass, having an open condition allowing a gas flow between the first portion and the second portion, and having a closed condition substantially denying the gas flow; and

a first telescopic member and a second telescopic member being slidably engaged and having a relatively extended position wherein the gas flow by-pass is in the open condition, and a relatively compressed position wherein the gas flow by-pass is in the closed condition;

a bypass mechanism, wherein said bypass mechanism is configured for automatically providing resistance within said gas flow by-pass in response to a compressing movement of said vehicle suspension, wherein said bypass mechanism is a tapered outer diameter on a riser tube disposed within and between said first portion and said second portion, wherein said tapered outer diameter comprises a narrowed section positioned at a top of a stroke of said compressing movement and a widened section positioned at a bottom of said stroke; and

a dynamic seal configured for, during said stroke, moving over said narrowed section until engaging with said widened section, such that dynamic seal friction is avoided at said top of said stroke.

Assignments (7)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →
RELEASE OF PATENT SECURITY INTEREST Recorded Jun 4, 2019
From: SUNTRUST BANK, AS ADMINISTRATIVE AGENT
To: FOX FACTORY, INC.
Reel/Frame 049371/0573 →
SECURITY AGREEMENT Recorded Aug 15, 2013
From: FOX FACTORY, INC.
To: SUNTRUST BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 031015/0255 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2012
From: PELOT, SANTE
To: FOX FACTORY, INC.
Reel/Frame 027760/0894 →