IP Library Granted Patent US 9,803,549
Granted Patent B2
US 9,803,549 · App. 13/407,168 · Granted Oct 31, 2017

Using return water of an evaporative intake air cooling system for cooling a component of a gas turbine

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Quick Facts
Patent No.
US 9,803,549
App. No.
13/407,168
Granted
Oct 31, 2017
Kind
B2
Abstract

A method and apparatus for the operation of a gas turbine unit with an evaporative intake air cooling system in the intake air pathway, wherein the return water flow of the evaporative intake air cooling system is used for the cooling of components of the gas turbine unit and/or of a generator coupled to the gas turbine unit and/or of another element coupled to the gas turbine unit, and a gas turbine unit adapted to be operated using this method.

Claims (48)

1. A method for the operation of a gas turbine unit, the method comprising:

cooling a gas turbine inflow below ambient temperature with a return water flow at an evaporative cooler of an evaporative intake air cooling system;

collecting the return water from the evaporative cooler that is not evaporated in the evaporative intake air cooling system, in a cold water collector at the evaporative cooler;

guiding the return water from the cold water collector via a collection water line to a water heat exchanger;

exchanging heat from the water heater exchanger to a cooling cycle with a liquid cooling medium, wherein the liquid cooling medium flows to at least a generator air cooler, the cooling cycle including a generator coupled to the gas turbine unit and the generator air cooler; and

recirculating at least a portion of the return water from the heater exchanger via a recirculation line to the evaporative intake air cooling system.

2. The method according to claim 1 , further comprising:

using the return water flow of the evaporative intake air cooling system for the cooling of components of the generator coupled to the gas turbine unit, by reducing a generator cold water temperature.

3. The method according to claim 1 , comprising:

cooling the liquid cooling medium, under counter-flow conditions, for the cooling of components of the gas turbine unit, and the at least one of the generator coupled to the gas turbine unit and another element coupled to the gas turbine unit.

4. The method according to claim 3 , comprising:

using the liquid cooling medium, in an essentially closed cycle; and

cooling down the liquid cooling medium with a second heat exchange to ambient air, wherein the second heat exchange is located, in a flow path of the liquid cooling medium, downstream of the components of the gas turbine unit, and the at least one of the generator coupled to the gas turbine unit and of another element coupled to the gas turbine unit to be cooled, and upstream of the water heat exchanger.

5. The method according to claim 4 , comprising:

carrying out the second heat exchange to the ambient air in a re-cooler flown through, by ambient air.

6. The method according to claim 4 , wherein the liquid cooling medium is water optionally with additives.

7. The method according to claim 5 , wherein the second heat exchanger to the ambient air through the re-cooler is carried out actively with mechanical ventilation.

8. The method according to claim 1 , comprising:

cooling the intake air in an evaporative cooler, arranged in the evaporative air cooler upstream of a droplet separator, by a droplet generation device for spraying of the return water into the intake air flow.

9. The method according to claim 8 , comprising:

generating water droplets with a Sauter mean diameter in a range of 40-200μ.

10. The method according to claim 8 , comprising:

generating water droplets with a Sauter mean diameter in a range of 16-120μ.

11. The method according to claim 8 , comprising:

wherein the droplet generation device comprises at least one nozzle configured to generate water droplets of a predetermined size distribution.

12. The method according to claim 11 , comprising:

arranging an air inlet air filter upstream of the at least one nozzle, the air inlet air filter configured to generate water droplets of the predetermined size distribution.

13. The method according to claim 8 , comprising:

arranging a silencer between the droplet separator and an intake of a compressor.

14. The method according to claim 9 , wherein the droplets fall down by gravity and evaporate.

15. The method according to claim 1 , comprising:

increasing the water supplied to the evaporative intake air cooling system above a rated amount of the evaporative intake air cooling system for increasing the return water flow.

16. The method according to claim 1 , comprising:

passing the return water flow from the water heat exchanger to an evaporative water tank;

sensing a level of the return water flow in the evaporative water tank; and

changing the level of the return water flow in the evaporative water tank via an additional feed water line.

17. The method according to claim 16 , comprising:

replacing a portion of the return water flow with fresh water via the additional feed water line in the evaporative water tank.

18. A gas turbine unit comprising:

an evaporative cooler;

an evaporative intake air cooling system located in or operatively attached to the evaporative cooler, wherein a gas turbine inflow is cooled below ambient temperature with a return water flow at the evaporation cooler by collecting the return water from the evaporative cooler that is not evaporated in the evaporative intake air cooling system, in a cold water collector at the evaporative cooler, and guiding the return water from the cold water collector via a collection water line to a water heat exchanger; and

a cooling cycle for the evaporative intake air cooling system with the water heat exchanger for an exchange of heat with a liquid cooling medium, wherein the liquid cooling medium flows to at least a generator air cooler, the cooling cycle including a generator coupled to the gas turbine unit and the generator air cooler, and wherein at least a portion of the return water from the water heater exchanger is recirculated via a recirculation line to the evaporative intake air cooling system.

19. The gas turbine unit according to claim 18 , comprising:

an ambient air cooling unit for cooling the liquid cooling medium flow located downstream, with respect to the liquid cooling medium flow, of a heatsink of the at least one of the components of the gas turbine unit, the generator coupled to the gas turbine unit and another element coupled to the gas turbine unit, the water heat exchanger downstream, with respect to the liquid cooling medium flow, of the ambient air cooling unit and upstream of the heatsink.

20. The gas turbine unit according to claim 18 , comprising:

a droplet generation device for spraying of water into the gas turbine inflow, wherein the droplet generation device is at least one nozzle generating water droplets of a predetermined size distribution.

21. The gas turbine unit according to claim 19 , comprising:

a link of the liquid cooling medium flow with at least one further heat exchanger element, included in the liquid cooling medium flow and bridging the heat exchanger element and the heatsink.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2017
From: GENERAL ELECTRIC TECHNOLOGY GMBH
To: ANSALDO ENERGIA IP UK LIMITED
Reel/Frame 041731/0626 →
CHANGE OF NAME Recorded Mar 22, 2016
From: ALSTOM TECHNOLOGY LTD
To: GENERAL ELECTRIC TECHNOLOGY GMBH
Reel/Frame 038216/0193 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2012
From: DOEBBELING, KLAUS; RUETER, ANDREAS; PFEIFFER, CHRISTOF
To: ALSTOM TECHNOLOGY LTD
Reel/Frame 028230/0546 →