IP Library Granted Patent US 8,852,971
Granted Patent B2
US 8,852,971 · App. 13/408,433 · Granted Oct 7, 2014

Method of cutting light emitting element packages employing ceramic substrate, and method of cutting multilayered object

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Quick Facts
Patent No.
US 8,852,971
App. No.
13/408,433
Granted
Oct 7, 2014
Kind
B2
Abstract

A method of cutting light emitting element packages includes preparing a ceramic substrate having a surface on which a plurality of light emitting element chips are mounted and a light-transmitting material layer is formed to cover the plurality of light emitting element chips; partially removing the light-transmitting material layer between the plurality of light emitting element chips along a cutting line by using a mechanical cutting method; and separating individual light emitting element packages by cutting the ceramic substrate along the cutting line by using a laser cutting method.

Claims (16)

1. A method of cutting light emitting element packages each including a light emitting element chip, the method comprising steps of:

preparing a ceramic substrate having a surface on which a plurality of light emitting element chips are mounted, wherein a light-transmitting material layer is formed to cover the plurality of light emitting element chips;

partially removing the light-transmitting material layer between the plurality of light emitting element chips along a cutting line and forming a groove, through which an uppermost portion of the ceramic substrate is exposed, along the cutting line by a mechanical cutting method; and

the step of partially removing the light-transmitting material layer between the plurality of light emitting element chips along the cutting line, irradiating a laser beam onto the ceramic substrate along the cutting line to form a scribing line on a surface of the ceramic substrate opposite to the surface on which the plurality of light emitting element chips are disposed;

after forming the scribing line, separating individual light emitting element packages by cutting the ceramic substrate along the scribing line by applying a mechanical impact to the uppermost portion of the ceramic substrate exposed through the groove.

2. The method of claim 1 , wherein the mechanical cutting method comprises one of a blade sawing method, a water-jet method, and an aerosol-jet method.

3. The method of claim 1 , wherein the laser cutting method is a full-cutting method for cutting the ceramic substrate by irradiating a high-power laser beam onto the ceramic substrate.

4. The method of claim 3 , wherein the high-power laser beam is irradiated onto an opposite surface of the ceramic substrate which is opposite to the surface of the ceramic substrate.

5. The method of claim 1 , wherein the light-transmitting material layer comprises a light-transmitting silicon layer.

6. A method of cutting a multilayered object including a plurality of light emitting element chips, the method comprising steps of:

preparing an object including a first material layer and a second material layer stacked on a first surface of the first material layer, the second material layer being of a material different from a material of the first material layer;

partially removing the second material layer along a cutting line and forming a groove, through which an uppermost portion of the first material is exposed, along the cutting line by using a mechanical cutting method;

after the step of partially removing the second material layer along the cutting line, irradiating a laser beam onto the first material layer along the cutting line to form a scribing line on a second surface of the first material layer opposite to the first surface of the first material layer; and

after forming the scribing line, cutting the first material layer along the cutting line along the scribing line by applying a mechanical impact to the uppermost portion of the first material layer exposed through the groove.

7. The method of claim 6 , wherein the first material layer is a ceramic substrate on which circuit patterns are formed, and has a surface on which light emitting element chips are mounted, and

wherein the second material layer is a light-transmitting material layer formed to cover the light emitting element chips.

Assignments (1)
MERGER Recorded Aug 7, 2012
From: SAMSUNG LED CO., LTD.
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 028744/0272 →