IP Library Granted Patent US 8,839,791
Granted Patent B2
US 8,839,791 · App. 13/411,407 · Granted Sep 23, 2014

Ventilation mask with integrated piloted exhalation valve

Inventors: Todd Allum (Livermore, CA); Enrico Brambilla (Irvine, CA); Joseph Cipollone (Mission Viejo, CA)
Assignee: Breathe Technologies, Inc.
A61M16/0666A61M16/207A61M16/201A61M16/0875A61M16/0833A61M16/1045
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Quick Facts
Patent No.
US 8,839,791
App. No.
13/411,407
Granted
Sep 23, 2014
Kind
B2
Abstract

In accordance with the present disclosure, there is provided a mask for achieving positive pressure mechanical ventilation (inclusive of CPAP, ventilator support, critical care ventilation, emergency applications), and a method for a operating a ventilation system including such mask. The mask of the present disclosure includes a piloted exhalation valve that is used to achieve the target pressures/flows to the patient. The pilot for the valve may be pneumatic and driven from the gas supply tubing from the ventilator. The pilot may also be a preset pressure derived in the mask, a separate pneumatic line from the ventilator, or an electro-mechanical control. The mask of the present disclosure may further include a heat and moisture exchanger (HME) which is integrated therein.

Claims (49)

1. A respiratory assistance system, comprising:

a flow generator;

a nasal pillows mask including a piloted exhalation valve; and

a fluid conduit fluidly coupling the flow generator to the nasal pillows mask, and comprising:

a tri-lumen tube defining a gas delivery lumen, a valve pilot lumen and a pressure sensing lumen which are each fluidly coupled to the flow generator;

a first bi-lumen tube defining a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the tri-lumen tube and the nasal pillows mask, and a pressure sensing lumen which is fluidly coupled to and extends between the pressure sensing lumen of the tri-lumen tube and the nasal pillows mask; and

a second bi-lumen tube defining a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the tri-lumen tube and the nasal pillows mask, and a valve pilot lumen which is fluidly coupled to and extends between the valve pilot lumen of the tri-lumen tube and the nasal pillows mask.

2. The respiratory assistance system of claim 1 wherein the tri-lumen tube is fluidly coupled to a Y-connector which bifurcates the gas delivery lumen of the tri-lumen tube and facilitates the fluid coupling thereof to the gas delivery lumens of the first and second bi-lumen tubes, facilitates the fluid coupling of the pressure sensing lumens of the tri-lumen tube and the first bi-lumen tube to each other, and facilitates the fluid coupling of the valve pilot lumens of the tri-lumen tube and the second bi-lumen tube to each other.

3. The respiratory assistance system of claim 2 wherein the nasal pillows mask comprises:

a cushion defining an internal fluid chamber, a valve pilot lumen which is fluidly connected to the valve pilot lumen of the second bi-lumen tube, a pair of pillow portions which each fluidly communicate with the fluid chamber, a pair of gas delivery lumens which each fluidly communicate with the fluid chamber and are fluidly connected to respective ones of the gas delivery lumens of the first and second bi-lumen tubes, and a pressure sensing lumen which fluidly communicates with the fluid chamber and is fluidly connected to the pressure sensing lumen of the first bi-lumen tube;

the piloted exhalation valve being cooperatively engaged to the cushion in a manner wherein the valve pilot lumen of the cushion is fluidly coupled thereto, the exhalation valve being fluidly coupled to the fluid chamber and selectively movable between a closed position wherein fluid flow between the fluid chamber and ambient air is at least partially obstructed thereby, and an open position wherein at least a portion of the fluid chamber is vented to ambient air.

4. The respiratory assistance system of claim 3 further comprising a heat and moisture exchanger disposed within the fluid chamber of the cushion proximate the pillow portions thereof.

5. The respiratory assistance system of claim 3 wherein the exhalation valve comprises a diaphragm which is movable between the closed and open positions, and is normally biased to the open position.

6. The respiratory assistance system of claim 5 wherein:

the exhalation valve defines a valve chamber; and

the diaphragm resides within the valve chamber and is sized and configured relative thereto such that the valve chamber is maintained in constant fluid communication with ambient air and the valve pilot lumen of the cushion, is placed into fluid communication with the fluid chamber when the diaphragm is in the open position, and is substantially fluidly isolated from the flow passage when the diaphragm is in the closed position.

7. The respiratory assistance system of claim 1 wherein:

the gas delivery lumen of the tri-lumen tube and the gas delivery lumens of the first and second bi-lumen tubes are each provided with an inner diameter in the range of from about 2 mm to 15 mm; and

the pressure sensing and valve pilot lumens of the tri-lumen tube, the pressure sensing lumen of the first bi-lumen tube, and the valve pilot lumen of the second bi-lumen tube are each provided with an inner diameter in the range of from about 0.5 mm to 2 mm.

8. The respiratory assistance system of claim 7 wherein the gas delivery lumen of the tri-lumen tube and the gas delivery lumens of the first and second bi-lumen tubes are each provided with an inner diameter in the range of from about 4 mm to 10 mm.

9. The respiratory assistance system of claim 7 wherein the tri-lumen tube is provided with an outer diameter of less than about 17 mm, and a length of about 2 m.

10. A respiratory assistance system, comprising:

a flow generator;

a nasal pillows mask including a piloted exhalation valve; and

a fluid conduit fluidly coupling the flow generator to the nasal pillows mask, and comprising:

a main bi-lumen tube defining a gas delivery lumen and a pressure sensing lumen which are each fluidly coupled to the flow generator;

a first bi-lumen tube defining a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the main bi-lumen tube and the nasal pillows mask, and a pressure sensing lumen which is fluidly coupled to and extends between the pressure sensing lumen of the main bi-lumen tube and the nasal pillows mask; and

a second bi-lumen tube defining a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the main bi-lumen tube and the nasal pillows mask, and a valve pilot lumen which is fluidly coupled to and extends between the gas delivery lumen of the main bi-lumen tube and the nasal pillows mask.

11. The respiratory assistance system of claim 10 wherein the main bi-lumen tube is fluidly coupled to a Y-connector which bifurcates the gas delivery lumen of the main bi-lumen tube and facilitates the fluid coupling thereof to the gas delivery lumens of the first and second bi-lumen tubes, facilitates the fluid coupling of the pressure sensing lumens of the main bi-lumen tube and the first bi-lumen tube to each other, and facilitates the fluid coupling of the gas delivery lumen of the main bi-lumen tube and the valve pilot lumen of the second bi-lumen tube to each other.

12. The respiratory assistance system of claim 11 wherein the nasal pillows mask comprises:

a cushion defining an internal fluid chamber, a valve pilot lumen which is fluidly connected to the valve pilot lumen of the second bi-lumen tube, a pair of pillow portions which each fluidly communicate with the fluid chamber, a pair of gas delivery lumens which each fluidly communicate with the fluid chamber and are fluidly connected to respective ones of the gas delivery lumens of the first and second bi-lumen tubes, and a pressure sensing lumen which fluidly communicates with the fluid chamber and is fluidly connected to the pressure sensing lumen of the first bi-lumen tube;

the piloted exhalation valve being cooperatively engaged to the cushion in a manner wherein the valve pilot lumen of the cushion is fluidly coupled thereto, the exhalation valve being fluidly coupled to the fluid chamber and selectively movable between a closed position wherein fluid flow between the fluid chamber and ambient air is at least partially obstructed thereby, and an open position wherein at least a portion of the fluid chamber is vented to ambient air.

13. The respiratory assistance system of claim 12 further comprising a heat and moisture exchanger disposed within the fluid chamber of the cushion proximate the pillow portions thereof.

14. The respiratory assistance system of claim 12 wherein the exhalation valve comprises a diaphragm which is movable between the closed and open positions, and is normally biased to the open position.

15. The respiratory assistance system of claim 14 wherein:

the exhalation valve defines a valve chamber; and

the diaphragm resides within the valve chamber and is sized and configured relative thereto such that the valve chamber is maintained in constant fluid communication with ambient air and the valve pilot lumen of the cushion, is placed into fluid communication with the fluid chamber when the diaphragm is in the open position, and is substantially fluidly isolated from the flow passage when the diaphragm is in the closed position.

16. The respiratory assistance system of claim 10 wherein:

the gas delivery lumen of the main bi-lumen tube and the gas delivery lumens of the first and second bi-lumen tubes are each provided with an inner diameter in the range of from about 2 mm to 10 mm; and

the pressure sensing lumen of the main bi-lumen tube, the pressure sensing lumen of the first bi-lumen tube, and the valve pilot lumen of the second bi-lumen tube are each provided with an inner diameter in the range of from about 0.5 mm to 2 mm.

17. The respiratory assistance system of claim 16 wherein the gas delivery lumen of the tri-lumen tube and the gas delivery lumens of the first and second bi-lumen tubes are each provided with an inner diameter in the range of from about 4 mm to 7 mm.

18. The respiratory assistance system of claim 16 wherein the main bi-lumen tube is provided with an outer diameter of less than about 11 mm, and a length of about 2 m.

19. A respiratory assistance system, comprising:

a flow generator;

a nasal pillows mask including:

a cushion defining an internal fluid chamber, a valve pilot lumen, at least one gas delivery lumen which fluidly communicates with the fluid chamber, and a pressure sensing lumen which fluidly communicates with the fluid chamber; and

a piloted exhalation valve cooperatively engaged to the cushion in a manner wherein the valve pilot lumen is fluidly coupled thereto, the exhalation valve being fluidly coupled to the fluid chamber;

a fluid conduit fluidly coupling the flow generator to the nasal pillows mask, the fluid conduit being configured in manner wherein the at least one gas delivery lumen, the valve pilot lumen, and the pressure sensing lumen of the nasal pillows mask are each fluidly coupled to discrete portions of the fluid conduit, and fluid pressure introduced into the valve pilot lumen varies from that introduced into the gas delivery lumen in accordance with at least one prescribed functional parameter of the valve.

20. The respiratory assistance system of claim 19 further comprising a heat and moisture exchanger disposed within the fluid chamber of the cushion.

Assignments (10)
RELEASE OF SECURITY INTEREST (DATED OCTOBER 11, 2019) Recorded Dec 14, 2021
From: JPMORGAN CHASE BANK, N.A.
To: BREATHE TECHNOLOGIES, INC.; HILL-ROM SERVICES, INC.; ALLEN MEDICAL SYSTEMS, INC.; WELCH ALLYN, INC.; HILL-ROM, INC.; VOALTE, INC.; BARDY DIAGNOSTICS, INC.; HILL-ROM HOLDINGS, INC.
Reel/Frame 058516/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 9, 2019
From: SOLAR CAPITAL LTD.
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 050314/0707 →
TERMINATION OF PATENT SECURITY AGREEMENT Recorded Mar 1, 2018
From: SOLAR CAPITAL LTD.
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 045484/0302 →
SECURITY INTEREST Recorded Jan 8, 2018
From: BREATHE TECHNOLOGIES, INC.
To: SOLAR CAPITAL LTD.
Reel/Frame 045020/0420 →
SHORT-FORM PATENT SECURITY AGREEMENT Recorded Mar 27, 2017
From: BREATHE TECHNOLOGIES, INC.
To: SOLAR CAPITAL LTD.
Reel/Frame 042097/0776 →
MERGER Recorded Mar 24, 2017
From: BREATHE TECHNOLOGIES, INC.
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 041735/0563 →
SHORT-FORM PATENT SECURITY AGREEMENT Recorded Dec 29, 2016
From: BREATHE TECHNOLOGIES, INC.
To: SOLAR CAPITAL LTD.
Reel/Frame 041222/0174 →
RELEASE OF SECURITY INTEREST Recorded Nov 9, 2015
From: TRIPLEPOINT CAPITAL LLC
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 037070/0776 →
SECURITY AGREEMENT Recorded Aug 6, 2012
From: BREATHE TECHNOLOGIES, INC.
To: TRIPLEPOINT CAPITAL LLC
Reel/Frame 028729/0374 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2012
From: ALLUM, TODD; BRAMBILLA, ENRICO; CIPOLLONE, JOSEPH
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 027949/0362 →
Continuity (4)
Continuation 13411348 · Mar 2, 2012
Provisional Application 61499950 · Jun 22, 2011
Provisional Application 61512750 · Jul 28, 2011
Related Publication 20120325206A1 · Dec 27, 2012