Scraped surface heat exchanger and a method for producing whey protein concentrate
View Patent ↗The invention relates to a scraped surface heat exchanger ( 100 ) comprising a heat exchanging wall ( 20 ) having an cylindrical inner surface ( 21 ) with a radius (R+.delta.), a shaft ( 10 ) being rotatable mounted inside of and concentrically to the inner surface ( 21 ) of the heat exchanging wall ( 20 ) and having at least one gap portion ( 10 A) with an outer surface ( 11 ) and a radius (R), and at least one scraping member ( 40 ) supported by the shaft ( 10 ) and extending to the inner surface ( 21 ) of the heat exchanger wall ( 20 ), characterized in that the at least one or the gap portions ( 10 A) with an outer surface ( 11 ) and a radius (R) extend over at least 60% of the circumference of the shaft ( 10 ).
1. A method for producing whey protein concentrate (WPC) comprising at least the following steps:
heating whey protein material in a scraped surface heat exchanger,
holding the whey protein material heated for a processing time, and
cooling the whey protein material in a scraped surface heat exchanger,
wherein whey protein material is scraped from an inner surface of a heat exchanging wall of the scraped surface heat exchanger with at least one scraping member in order to generate whey protein concentrate having an average particle size of less than 7 μm, wherein the shear rate exerted by the scraping member on the whey protein material is less than about 600/s.
2. The method according to claim 1 , wherein the scraped surface heat exchanger is operated with a speed of the shaft of less than 900 RPM.
3. The method according to claim 1 , wherein the shear rate exerted by the scraping member on the whey protein material is less than 500/s, preferably less than 400/s, more preferably less than 350/s and most preferably less than 300/s.
4. The method according to claim 1 , wherein the scraped surface heat exchanger is operated with a speed of the shaft of less than 800 RPM, preferably less than 700 RPM, more preferably less than 600 RPM and most preferably less than 500 RPM.
5. The method according to claim 1 , wherein the generated whey protein concentrate has an average particle size of less than 6 μm.
6. The method according to claim 1 , wherein the generated whey protein concentrate has an average particle size of greater than 2 μm.
7. The method according to claim 1 , wherein the generated whey protein concentrate has an average particle size of greater than 3 μm.
8. The method according to claim 1 , wherein the generated whey protein concentrate has an protein content from 30 to 90% of the dry matter.
9. The method according to claim 1 , wherein the generated whey protein concentrate has a protein content from 50 to 80% of the dry matter.
10. The method according to claim 1 , wherein the generated whey protein concentrate has a dry matter content greater than 10%.
11. The method according to claim 1 , wherein at least two and preferably all of the steps (a) and (b) and (c) are carried out in the same scraped surface heat exchanger.
12. The method according to claim 1 , wherein at least two and preferably all of the steps (a) and (b) and (c) are carried out in a plurality of scraped surface heat exchangers.
13. The method according to claim 1 , wherein the whey protein material is preheated in a tubular heat exchanger before step (a).
14. The method according to claim 1 , wherein the whey protein material is cooled in a tubular heat exchanger after step (c).