Solar cell interconnect with multiple current paths
View Patent ↗Solar cell interconnects with multiple current paths. A solar cell interconnect may include a plurality of in-plane slits arranged in several rows. The in-plane slits may be spaced to provide strain relief without unduly increasing the electrical path resistance through the solar cell interconnect. The in-plane slits may be staggered, for example.
1. A solar cell interconnect comprising:
a first portion having two in-plane slits on a first row of the first portion, a single in-plane slit on a second row of the first portion, and two in-plane slits on a third row of the first portion, the single in-plane slit on the second row of the first portion being longer than each of the two in-plane slits on the first row and the third row but does not extend past outer ends of the two in-plane slits on the first row and on the third row of the first portion; and
a second portion having a first row, a second row, and a third row, the second portion having at least one in-plane slit on the first row of the second portion and at least one in-plane slit on the third row of the second portion;
wherein the solar cell interconnect has a continuous solid plane between the first and second portions.
2. The solar cell interconnect of claim 1 wherein the second portion has a single enclosed in-plane slit on the first row of the second portion, a single enclosed in-plane slit on the third row of the second portion, and a single enclosed in-plane slit on the second row of the second portion that mirrors half of the single enclosed in-plane slit on the second row of the first portion.
3. The solar cell interconnect of claim 1 wherein the second portion comprises two enclosed in-plane slits on the first row of the second portion, a single enclosed in-plane slit on the second row of the second portion, and two enclosed in-plane slits on the third row of the second portion, the single enclosed in-plane slit on the second row of the second portion being longer than but does not extend past outer ends of the two enclosed in-plane slits on the first row and on the third row of the second portion.
4. The solar cell interconnect of claim 1 wherein the solar cell interconnect comprises copper.
5. A solar cell interconnect comprising:
a first portion having a plurality of enclosed in-plane slits on a top row, a plurality of in-plane slits on a bottom row, and an enclosed in-plane slit on a middle row between the top and bottom rows, the enclosed in-plane slit on the middle row being longer than each of the plurality of enclosed in-plane slits on the top and bottom rows, the enclosed in-plane slit on the middle row being staggered relative to two enclosed in-plane slits on the top row and two enclosed in-plane slits on the bottom row; and
a second portion having at least one enclosed in-plane slit on a first row; wherein the solar cell interconnect has a continuous solid plane between the first and second portions.
6. The solar cell interconnect of claim 5 wherein the second portion has a single enclosed in-plane slit on the first row of the second portion, a single enclosed in-plane slit on a third row of the second portion, and a single enclosed in-plane slit on a second row of the second portion that mirrors half of the enclosed in-plane slit on the middle row of the first portion.
7. The solar cell interconnect of claim 5 wherein the second portion comprises two enclosed in-plane slits on the first row of the second portion, a single enclosed in-plane slit on a second row of the second portion, and two enclosed in-plane slits on a third row of the second portion.
8. The solar cell interconnect of claim 5 wherein each enclosed in-plane slit in the plurality of enclosed in-plane slits on the top row and in the plurality of enclosed in-plane slits on the bottom row has a keyhole pattern on both ends of the enclosed in-plane slit.
9. The solar cell interconnect of claim 8 wherein the enclosed in-plane slit on the middle row has a keyhole pattern on both ends.
10. The solar cell interconnect of claim 5 further comprising an enclosed in-plane slit on another row below the bottom row of the first portion.
11. The solar cell interconnect of claim 10 wherein the enclosed in-plane slit on the other row below the bottom row of the first portion is longer than each of the plurality of enclosed in-plane slits on the bottom row.
12. The solar cell interconnect of claim 5 further comprising a third portion having at least one enclosed in-plane slit on a first row, wherein the solar cell interconnect has a solid plane between the second and third portions.
13. The solar cell interconnect of claim 5 wherein the solar cell interconnect comprises copper.
14. A solar cell array comprising:
a solar cell interconnect comprising a first portion having a plurality of elongated enclosed openings on a top row, a plurality of elongated enclosed openings on a bottom row, and an elongated enclosed opening on a middle row between the top and bottom rows, the elongated enclosed opening on the middle row being longer than each of the plurality of elongated enclosed openings on the top and bottom rows, the elongated enclosed opening on the middle row being staggered relative to two elongated enclosed openings on the top row and two elongated enclosed openings on the bottom row;
a first solar cell having a conductive pad, the first portion of the solar cell interconnect further comprising a first tab electrically connected to the conductive pad of the first solar cell; and
a second solar cell having a conductive pad, the first portion of the solar cell interconnect further comprising a second tab electrically connected to the conductive pad of the second solar cell,
wherein the solar cell interconnect further comprises a second portion having a first tab electrically connected to another conductive pad of the first solar cell and a second tab electrically connected to another conductive pad of the second solar cell, the solar cell interconnect having a continuous solid plane between the first and second portions.
15. The solar cell array of claim 14 wherein the conductive pad of the first solar cell is on a backside of the first solar cell and the conductive pad of the second solar cell is on a backside of the second solar cell.
16. The solar cell array of claim 14 wherein the other conductive pad of the first solar cell is on a backside of the first solar cell and the other conductive pad of the second solar cell is on a backside of the second solar cell.
17. The solar cell array of claim 14 further comprising:
an interconnect shield located between the solar cell interconnect and the first and second solar cells, the interconnect shield comprising a material that provides electrical insulation.
18. The solar cell array of claim 17 wherein the interconnect shield visually blocks the solar cell interconnect as seen from a front side of the first and second solar cells.
19. The solar cell array of claim 14 wherein the solar cell interconnect comprises copper.