IP Library Patent Application 13421924
Patent Application
App. No. 13/421,924

DUAL-CORE COMPRISING ZERO GRADIENT CENTER AND POSITIVE GRADIENT OUTER CORE LAYER

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Quick Facts
Patent No.
US None
App. No.
13/421,924
Abstract

A golf ball including an inner core having a geometric center and a first outer surface, the inner core being formed from a first substantially homogenous rubber composition, and an outer core layer formed from a second substantially homogenous rubber composition, the outer core layer having a second outer surface. An inner cover layer is formed over the core and includes an ionomeric material. An outer cover layer is formed over the inner cover layer and includes a castable polyurea or a castable polyurethane. The first outer surface has a hardness of up to about 20 Shore C less than a hardness at the geometric center to define a negative hardness gradient inner core and the second outer surface has a hardness of up to 18 Shore C greater than the geometric center hardness to define a positive gradient outer core layer and a shallow positive hardness gradient core.

Claims (29)

1 . A golf ball comprising

an inner core having a geometric center and a first outer surface, the inner core being formed from a first substantially homogenous rubber composition;

an outer core layer formed from a second substantially homogenous rubber composition, the outer core layer having a second outer surface;

an inner cover layer disposed about the core, the inner cover comprising an ionomeric material and having a material hardness of about 55 Shore D or greater; and

an outer cover layer disposed about the inner cover layer, the outer cover comprising a polyurea or a polyurethane and having a material hardness of 20 Shore D to 70 Shore D;

wherein the first outer surface has a hardness of up to about 20 Shore C less than a hardness at the geometric center to define a negative hardness gradient inner core and the second outer surface has a hardness of up to 43 Shore C points greater than the geometric center hardness to define a positive hardness gradient core.

2 . The golf ball of claim 1 , wherein the inner core has an outer diameter of about 0.5 to about 1.40 inches.

3 . The golf ball of claim 2 , wherein the inner core has an outer diameter of about 0.8 to about 1.30 inches.

4 . The golf ball of claim 1 , wherein the geometric center hardness is about 55 Shore C to about 82 Shore C.

5 . The golf ball of claim 4 , wherein the geometric center hardness is about 60 Shore C to about 80 Shore C.

6 . The golf ball of claim 1 , wherein the second outer surface hardness is about 84 Shore C to about 98 Shore C.

7 . The golf ball of claim 6 , wherein the second outer surface hardness is about 84 Shore C to about 95 Shore C.

8 . The golf ball of claim 1 , wherein the second outer surface has a hardness of about 2 to 43 Shore C points greater than the geometric center hardness.

9 . The golf ball of claim 1 , wherein the second outer surface has a hardness of about 3 to 37 Shore C points greater than the geometric center hardness.

10 . The golf ball of claim 1 , wherein the first substantially homogenous rubber composition comprises an antioxidant-to-initiator ratio of about 0.4 or greater.

11 . The golf ball of claim 1 , wherein the ionomeric material comprises a Na-, Li-, or Zn-ionomer having an acid content of about 11 wt % to about 20 wt %.

12 . The golf ball of claim 1 , wherein the ionomeric material comprises an ionomer having an acid content of about 16 wt % or greater and a maleic-anhydride grafted metallocene-catalyzed polyolefin.

13 . A golf ball comprising

an inner core having a geometric center and a first outer surface, the inner core being formed from a first substantially homogenous rubber composition;

an outer core layer formed from a second substantially homogenous rubber composition, the outer core layer having a second outer surface;

an inner cover layer disposed about the core, the inner cover comprising an ionomeric material and having a material hardness of about 55 Shore D or greater; and

an outer cover layer disposed about the inner cover layer, the outer cover comprising a polyurea or a polyurethane and having a material hardness of 20 Shore D to 70 Shore D;

wherein the first outer surface has a hardness of about 16 to 34 Shore C points less than a hardness at the geometric center to define a negative hardness gradient inner core and the second outer surface has a hardness of about 3 to 37 Shore C points greater than the geometric center hardness to define a positive hardness gradient core.

14 . The golf ball of claim 13 , wherein the first outer surface has a hardness of about 20 to 27 Shore C points less than a hardness at the geometric center.

15 . A golf ball consisting of

an inner core having a geometric center and a first outer surface, the inner core being formed from a first substantially homogenous rubber composition;

an outer core layer formed from a second substantially homogenous rubber composition, the outer core layer having a second outer surface; and

an outer cover layer disposed about the core, the outer cover having a material hardness of 50 Shore D to 70 Shore D;

wherein the first outer surface has a hardness of up to about 20 Shore C less than a hardness at the geometric center to define a negative hardness gradient inner core and the second outer surface has a hardness of up to 43 Shore C points greater than the geometric center hardness to define a positive hardness gradient core.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2013
From: SULLIVAN, MICHAEL J.; COMEAU, BRIAN; LADD, DEREK A.; COOPER, SCOTT
To: ACUSHNET COMPANY
Reel/Frame 030252/0180 →