IP Library Granted Patent US 9,059,478
Granted Patent B2
US 9,059,478 · App. 13/425,576 · Granted Jun 16, 2015

Lithium-ion secondary battery with graphene and composite oxide layered electrode

Inventors: Shunpei Yamazaki (Tokyo, JP); Tomoya Futamura (Kanagawa, JP); Tamae Moriwaka (Kanagawa, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01M10/0525H01M4/131H01M4/366H01M4/485H01M4/5825H01M4/62H01M4/621Y02E60/122
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Quick Facts
Patent No.
US 9,059,478
App. No.
13/425,576
Granted
Jun 16, 2015
Kind
B2
Abstract

To provide a lithium-ion secondary battery having higher discharge capacity and higher energy density and a manufacturing method thereof. The lithium-ion secondary battery includes a positive electrode, a negative electrode, and an electrolyte provided between the positive electrode and the negative electrode. The positive electrode includes a positive electrode current collector and a positive electrode active material layer provided over the positive electrode current collector. In the positive electrode active material layer, graphenes and lithium-containing composite oxides are alternately provided. The lithium-containing composite oxide is a flat single crystal particle in which the length in the b-axis direction is shorter than each of the lengths in the a-axis direction and the c-axis direction. Further, the lithium-containing composite oxide is provided over the positive electrode current collector so that the b-axis of the single crystal particle intersects with a surface of the positive electrode current collector.

Claims (57)

1. A lithium-ion secondary battery comprising:

a positive electrode comprising:

a positive electrode current collector; and

a positive electrode active material layer comprising a graphene layer stacked with a layer comprising a plurality of single crystal particles, the positive electrode active material layer provided over the positive electrode current collector,

a negative electrode; and

an electrolyte between the positive electrode and the negative electrode,

wherein each of the plurality of single crystal particles comprises a lithium-containing composite oxide which is expressed by a general formula LiMPO 4 , where M is one or more of Fe(II), Mn(II), Co(II), and Ni(II),

wherein a part of the plurality of the single crystal particles does not overlap with the graphene layer which is in direct contact with the positive electrode current collector,

wherein in each of the plurality of single crystal particles, a length in a b-axis direction is shorter than each of lengths in an a-axis direction and a c-axis direction, and

wherein each of the plurality of single crystal particles is provided over the positive electrode current collector so that the b-axis of the single crystal particle intersects with a surface of the positive electrode current collector.

2. A lithium-ion secondary battery comprising:

a positive electrode comprising:

a positive electrode current collector;

a positive electrode active material layer over the positive electrode current collector, the positive electrode active material layer comprising:

a graphene layer in direct contact with the positive electrode active material layer;

a first layer comprising a plurality of single crystal particles over the graphene layer; and

a second layer comprising a plurality of single crystal particles over the first layer,

a negative electrode; and

an electrolyte provided between the positive electrode and the negative electrode,

wherein each of the plurality of single crystal particles comprises a lithium-containing composite oxide which is expressed by a general formula LiMPO 4 , where M is one or more of Fe(II), Mn(II), Co(II), and Ni(II),

wherein a part of the plurality of the single crystal particles does not overlap with the graphene layer,

wherein in each of the plurality of single crystal particles, a length in a b-axis direction is shorter than each of lengths in an a-axis direction and a c-axis direction, and

wherein each of the plurality of single crystal particles is provided over the positive electrode current collector so that the b-axis of the single crystal particle intersects with a surface of the positive electrode current collector.

3. The lithium-ion secondary battery according to claim 1 ,

wherein the length in the b-axis direction of the single crystal particle is longer than or equal to 5 nm and shorter than or equal to 50 nm.

4. The lithium-ion secondary battery according to claim 2 ,

wherein the length in the b-axis direction of the single crystal particle is longer than or equal to 5 nm and shorter than or equal to 50 nm.

5. The lithium-ion secondary battery according to claim 1 ,

wherein the b-axis of the single crystal particle intersects with the surface of the positive electrode current collector at any angle from 60° to 90°.

6. The lithium-ion secondary battery according to claim 2 ,

wherein the b-axis of the single crystal particle intersects with the surface of the positive electrode current collector at any angle from 60° to 90°.

7. The lithium-ion secondary battery according to claim 1 ,

wherein gaps between the plurality of single crystal particles are filled with a binder.

8. The lithium-ion secondary battery according to claim 2 ,

wherein gaps between the plurality of single crystal particles are filled with a binder.

9. The lithium-ion secondary battery according to claim 1 ,

wherein in each of the plurality of single crystal particles, ratio of lengths in the a-axis direction and the c-axis direction is greater than or equal to 0.8 and less than or equal to 1.2.

10. The lithium-ion secondary battery according to claim 2 ,

wherein in each of the plurality of single crystal particles, ratio of lengths in the a-axis direction and the c-axis direction is greater than or equal to 0.8 and less than or equal to 1.2.

11. The lithium-ion secondary battery according to claim 1 ,

wherein the graphene layer comprises a plurality of graphenes, and

wherein each of surfaces of the graphenes exist in the same plane.

12. The lithium-ion secondary battery according to claim 2 ,

wherein the graphene layer comprises a plurality of graphenes, and

wherein each of surfaces of the graphenes exist in the same plane.

13. The lithium-ion secondary battery according to claim 1 ,

wherein the graphene layer comprises a graphene, and

wherein at least one of the single crystal particles extends in a direction parallel to a surface of the graphene so that part of the one of the single crystal particles protrudes from the graphene.

14. The lithium-ion secondary battery according to claim 2 ,

wherein the graphene layer comprises a graphene, and

wherein at least one of the single crystal particles extends in a direction parallel to a surface of the graphene so that part of the one of the single crystal particles protrudes from the graphene.

15. The lithium-ion secondary battery according to claim 1 ,

wherein the graphene layer comprises a plurality of graphenes, and

wherein one of the single crystal particles is in contact with at least two graphenes which are in direct contact with the positive electrode current collector.

16. The lithium-ion secondary battery according to claim 2 ,

wherein the graphene layer comprises a plurality of graphenes, and

wherein one of the single crystal particles is in contact with at least two graphenes which are in direct contact with the positive electrode current collector.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2012
From: YAMAZAKI, SHUNPEI; FUTAMURA, TOMOYA; MORIWAKA, TAMAE
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 027900/0168 →
Priority Claims (1)
JP 2011-068599 · Mar 25, 2011 · national
Continuity (1)
Related Publication 20120244430A1 · Sep 27, 2012