Preconditioned illuminator system and method
View Patent ↗Embodiments of endo-illuminators and related methods are disclosed. One embodiment of an illuminator can comprise a cannula defining a passage, an optical element disposed at an end of the cannula, and an optical fiber running through the passage with the distal end of the optical fiber in contact with the optical element. The optical fiber includes at least a heat preconditioned distal portion that terminates in the distal end that is in contact with the optical element.
1. A illuminator method comprising:
inserting an optical fiber through a proximal portion of a cannula/optical element assembly until the distal end of the optical fiber contacts the optical element;
heating a distal portion of the optical fiber to between a softening temperature and a melting temperature for a period of time to cause the distal portion to axially shrink; and
moving the optical element so that the optical element is in contact with the distal end of the optical fiber when the distal portion of the optical fiber has axially shrunk.
2. The method of claim 1 , wherein moving the optical element so that the optical element is in contact with the distal end of the optical fiber when the distal portion of the optical fiber has axially shrunk further comprises applying a force to the cannula/optical element assembly to maintain the optical element in continuous contact with the distal end of the optical fiber while the optical fiber axially shrinks.
3. The method of claim 1 , wherein heating the distal portion comprises applying a high intensity light to the optical fiber to raise the temperature of the distal portion to between the softening point and melting point of the optical fiber.
4. The method of claim 1 , wherein heating the distal portion comprises applying heat with a heating member.
5. The method of claim 4 , wherein the heating member defines an opening into which the cannula and optical element assembly can be inserted.
6. The method of claim 5 , further comprising heating the heating member to at least a minimum temperature and inserting the cannula/optical element assembly into the opening to an insertion depth.
7. The method of claim 6 , wherein the minimum temperature is at least 350 degrees.
8. The method of claim 6 , wherein the minimum temperature is at least 400 degrees.
9. The method of claim 6 , wherein the period of time is in a range of 6 to 40 seconds.
10. The method of claim 9 , wherein the cannula/optical element assembly is inserted to an insertion depth of between 0.05 inches and 0.2 inches.
11. The method of claim 6 , further comprising vertically aligning the cannula/optical element assembly with the opening using an alignment tube.
12. The method of claim 11 , wherein moving the optical element so that the optical element is in contact with the distal end of the optical fiber when the distal portion of the optical fiber has axially shrunk further comprising allowing gravity to move the cannula/optical element assembly.
13. The method of claim 1 further comprising bonding a proximate portion of the cannula to the optical fiber after moving the optical element.
14. An illuminator method comprising:
inserting an optical fiber through a proximal portion of a cannula until the distal end of the optical fiber contacts a lens;
vertically aligning the cannula with an opening defined by a heating member;
lowering the heating member until the cannula is inserted a desired insertion depth in the opening;
heating a distal portion of the optical fiber to between a softening temperature and a melting temperature for a period of time to cause the distal portion to axially shrink; and
allowing the cannula to move so that the lens remains in contact with the distal end of the optical as the distal portion axially shrinks.
15. The method of claim 14 , wherein the cannula is one of a 23 gauge or 25 gauge cannula.
16. The method of claim 15 , wherein the lens is a sapphire lens for a wide angle illuminator.
17. The method of claim 14 , further comprising heating the heating member to at least 350 degrees F.
18. The method of claim 14 , further comprising heating the heating member to at least 400 degrees F.
19. The method of claim 14 , wherein the period of time is in a range of 6 to 40 seconds.
20. The method of claim 14 , wherein the cannula and optical element assembly is inserted to an insertion depth of between 0.05 inches and 0.2 inches.
21. The method of claim 14 , further comprising using an alignment tube to vertically align the cannula with the opening.