Dual wall input for network attached storage device
View Patent ↗The present invention relates to providing reliable power to a storage device. In one embodiment, the storage device employs dual external power supplies. The power supplies may both provide power to the storage device. Alternatively, the power supplies may provide power in different configurations. One power supply may be a primary supply providing all or a majority of power, while the other power supply may be a backup. The storage device may comprise high efficiency DC-to-DC converters to permit the use of lower power-rated external power supplies. A staggered startup procedure by the storage device may be implemented to manage peak power draw. The storage device may be further configured to load balance and power share between the external power supplies. In addition, the storage device is configured to monitor the status of the external power supplies and send a notification if one or more of the power supplies fails.
1. A network attached storage (NAS) device, comprising:
data storage comprising a plurality of storage devices;
a controller coupled to and configured to manage the data storage and to communicate with a host computing device over a computer network;
a first direct current (DC) jack configured to receive a first DC power signal from a first DC power supply, the first DC power supply being configured as a primary power supply to the NAS device and being external to and away from the NAS device and configured to draw alternating current (AC) power signal from a first wall AC power outlet and to provide the first DC power signal to the NAS device via the first DC jack;
a second DC jack having a same form factor as the first DC jack, the second DC jack configured to receive a second DC power signal from a second DC power supply, the second DC power supply configured to supply a smaller amount of power than the first DC power supply and to operate as a backup power supply to the NAS device, the second DC power supply being external to and away from the NAS device, separate from the first DC power supply and configured to draw AC power signal from a second wall AC power outlet and to provide the second DC power signal to the NAS device via the second DC jack; and
a single power controller, the single power controller being coupled to the first and second DC jacks, the single power controller being separate from the first DC power supply and the second DC power supply, and the single power controller comprising:
a load sharing circuit comprising a switching circuit, the load sharing circuit being coupled to the first and second DC jacks and configured to:
actively share, using the switching circuit, a load between the first DC power signal provided by the first DC power supply and the second DC power signal provided by the second DC power supply and to provide a shared power output signal;
wherein actively sharing comprises adjusting output voltages of the first DC power supply and the second DC power supply to provide a desired output as the shared power output signal;
a DC-DC converter configured to receive the shared power output signal from the load sharing circuit and to provide a plurality of output DC power signals to power at least the controller and the data storage;
a first voltage comparator coupled to the first DC jack and to the load sharing circuit; and
a second voltage comparator coupled to the second DC jack and to the load sharing circuit, the first and second voltage comparators being configured to compare voltages at the first and second DC jacks, to generate status signals that are indicative of a state of the first and second DC power signals and to provide the generated status signals to the load sharing circuit;
wherein the controller is further configured to monitor and sense a status of the first and second DC power supplies and to send a failure notification to the host computing device over the computer network responsive to a failure of the monitored first or second DC power supplies being sensed, such that a failed one of the first and second DC power supplies is repairable or replaceable while the NAS device is powered by the other one of the first and second DC power supplies.
2. The NAS device of claim 1 , wherein the load sharing circuit is further configured to receive the first DC power signal at a first voltage from the first DC jack and to receive the second DC power signal at a second voltage that is different from the first voltage from the second DC jack.
3. The NAS device of claim 1 , wherein the first voltage comparator is further configured to sense a status of the first DC power supply and to generate a first status signal at least responsive to failure of the first DC power supply being sensed, and wherein the second voltage comparator is further configured to sense a status of the second DC power supply and to generate a second status signal at least responsive to failure of the second DC power supply being sensed.
4. The NAS device of claim 1 , wherein the first and second DC power supplies have a power rating that is lower than would have been necessary had the first and second DC power supplies been internal to the NAS device and wherein the single power controller is further configured to provide the plurality of output DC power signals while drawing from the first and second DC power supplies.
5. The NAS device of claim 4 , wherein the load sharing circuit is further configured to receive the first and second DC power signals from the first and second external DC power supplies, each being rated at 120 Watts or less.
6. The NAS device of claim 1 , wherein the controller is further configured to manage a startup of the data storage to limit a power draw thereof.
7. The NAS device of claim 1 , wherein the data storage comprises at least one hard disk drive.
8. The NAS device of claim 1 , wherein the NAS device is configured to withstand less heat than would be necessary had the first and second DC power supplies been internal to the NAS device.
9. The NAS device of claim 1 , wherein the form factor of the first DC jack and the second DC jack comprises one of a cylindrical form factor, a snap and lock form factor, and an IEC form factor.
10. The NAS device of claim 1 , wherein the controller is further configured to:
determine a power draw of the plurality of storage devices;
determine available power from the first DC power supply and the second DC power supply; and
stagger startup of the plurality of storage devices based on their determined power draw and the available power from the first and second DC power supplies.
11. A system, comprising:
a network attached storage (NAS) device;
a first direct current (DC) power supply that is separate from and external to the NAS device and configured to draw alternating current (AC) power signal from a first wall AC power outlet and to provide a first DC power signal to the NAS device as a primary power supply to the NAS device; and
a second DC power supply, separate from and external to the first DC power supply and the NAS device, the second DC power supply being configured to supply a smaller amount of power than the first DC power supply and to operate as a backup power supply to the NAS device, the second DC power supply being configured to draw AC power signal from a second wall AC power outlet and to provide a second DC power signal to the NAS device,
wherein the NAS device comprises:
data storage comprising a plurality of storage devices;
a controller coupled to and configured to manage the data storage and to communicate with a host computing device over a computer network;
a first DC jack configured to receive the first DC power signal from the first DC power supply;
a second DC jack having a same form factor as the first DC jack, the second DC jack configured to receive the second DC power signal from the second DC power supply; and
a single power controller, the single power controller being coupled to the first and second DC jacks, the single power controller being separate from the first DC power supply and the second DC power supply, and the single power controller comprising:
a load sharing circuit comprising a switching circuit, the load sharing circuit being coupled to the first and second DC jacks and configured to:
actively share, using the switching circuit, a load between the first DC power signal provided by the first DC power supply and the second DC power signal provided by the second DC power supply and to provide a shared power output signal;
wherein actively sharing comprises adjusting output voltages of the first DC power supply and the second DC power supply to provide a desired output as the shared power output signal;
a DC-DC converter configured to receive the shared power output signal from the load sharing circuit and to provide a plurality of output DC power signals to power at least the controller and the data storage;
a first voltage comparator coupled to the first DC jack and to the load sharing circuit; and
a second voltage comparator coupled to the second DC jack and to the load sharing circuit, the first and second voltage comparators being configured to compare voltages at the first and second DC jacks, to generate status signals that are indicative of a state of the first and second DC power signals and to provide the generated status signals to the load sharing circuit;
wherein the controller is further configured to monitor and sense a status of the first and second DC power supplies and to send a failure notification to the host computing device over the computer network responsive to a failure of the monitored first or second DC power supplies being sensed, such that a failed one of the first and second DC power supplies is repairable or replaceable while the NAS device is powered by the other one of the first and second DC power supplies.
12. The system of claim 11 , wherein the load sharing circuit is further configured to draw a majority of a power needed by the NAS device from the first DC power signal and is further configured to draw a comparatively smaller portion of the power needed by the NAS device from the second DC power signal.
13. The system of claim 11 , wherein the load sharing circuit is further configured to receive the first DC power signal at a first voltage from the first DC jack and to receive the second DC power signal at a second voltage that is different from the first voltage from the second DC jack.
14. The system of claim 11 , wherein the first voltage comparator is further configured to sense a status of the first DC power supply and to generate a first status signal at least responsive to failure of the first DC power supply being sensed, and wherein the second voltage comparator is further configured to sense a status of the second DC power supply and to generate a second status signal at least responsive to failure of the second DC power supply being sensed.
15. The system of claim 11 , wherein the first and second DC power supplies have a power rating that is lower than would have been necessary had the first and second DC power supplies been internal to the NAS device and wherein the single power controller is further configured to provide the plurality of output DC power signals while drawing from the first and second DC power supplies.
16. The system of claim 15 , wherein the load sharing circuit is configured to receive the first and second DC power signals from the first and second external DC power supplies, each being rated at 120 Watts or less.
17. The system of claim 11 , wherein the controller is configured to manage a startup of the data storage to limit a power draw thereof.
18. The system of claim 11 , wherein the data storage comprises at least one hard disk drive.
19. The system of claim 11 , wherein the NAS device is configured to withstand less heat than would be necessary had the first and second DC power supplies been internal to the NAS device.
20. The system of claim 11 , wherein the form factor of the first DC jack and the second DC jack comprises one of a cylindrical form factor, a snap and lock form factor, and an IEC form factor.
21. The system of claim 11 , wherein the controller is further configured to:
determine a power draw of the plurality of storage devices;
determine available power from the first DC power supply and the second DC power supply; and
stagger startup of the plurality of storage devices based on their determined power draw and the available power from the first and second DC power supplies.