Defective nozzle detection mechanism
View Patent ↗A method is disclosed. The method includes receiving image data from one or more image readers and analyzing the image data to locate and classify artifacts on the medium caused by defective print engine nozzles.
1. A printer comprising:
a print engine having a plurality of nozzles to apply print data to a medium;
a print verification system (PVS) to read the print data applied to the medium; and
a control unit to receive image data from the PVS and analyze the image data to locate artifacts on the medium caused by defective nozzles and to classify a first artifact associated with a first optical density (OD) signature as a first defect type and a second artifact associated with a second OD signature as a second defect type, wherein the first OD signature includes an undershoot characteristic and the second OD signature includes an undershoot characteristic.
2. The printer of claim 1 wherein analyzing the image data comprises:
performing a characterization of system behavior;
performing an OD computation;
performing an estimation of original OD values to simulate values at the input end of the print engine;
computing a mean OD;
performing a signature analysis of the mean OD;
analyzing defective nozzle data.
3. The printer of claim 2 wherein characterization of system behavior measures an amount of blurring of an image attributed to the PVS.
4. The printer of claim 3 wherein system behavior is characterized by a mathematical system level characterization in terms of a Point Spread Function (PSF) for the printer.
5. The printer of claim 2 wherein performing the estimation of original OD values comprises performing de-convolution and resizing.
6. The printer of claim 2 wherein computing the mean OD comprises performing a signature analysis.
7. The printer of claim 6 wherein the signature analysis is performed by monitoring characteristics at each of the plurality of nozzles.
8. The printer of claim 7 wherein each artifact is associated with an OD signature.
9. The printer of claim 1 wherein the control unit counts a total number of detected artifacts.
10. A print verification system (PVS) comprising:
one or more image readers to read image data from a print medium; and
a control unit to receive image data from the PVS and analyze the image data to locate artifacts on the medium caused by defective nozzles and to classify a first artifact associated with a first optical density (OD) signature as a first defect type and a second artifact associated with a second OD signature as a second defect type, wherein the first OD signature includes an undershoot characteristic and the second OD signature includes an undershoot characteristic.
11. The PVS of claim 10 wherein analyzing the image data comprises:
performing a characterization of system behavior;
performing an OD computation;
performing an estimation of original OD values to simulate values at the input end of the print engine;
computing a mean OD;
performing a signature analysis of the mean OD;
analyzing defective nozzle data.
12. The PVS of claim 10 wherein the control unit counts a total number of detected artifacts.