Renewable compositions
View Patent ↗The present invention is directed to renewable compositions derived from fermentation of biomass, and integrated methods of preparing such compositions.
1. A process for preparing a renewable jet fuel comprising:
(a) treating biomass to form a feedstock;
(b) fermenting the feedstock with one or more species of microorganism, thereby forming one or more C 2 -C 6 alcohols;
(c) dehydrating at least a portion of the one or more C 2 -C 6 alcohols obtained in step (b), thereby forming a product comprising one or more C 2 -C 6 olefins;
(d) isolating the one or more C 2 -C 6 olefins;
(e) oligomerizing at least a portion of the one or more C 2 -C 6 olefins isolated in step
(d), thereby forming a product comprising one or more C 6 -C 24 unsaturated oligomers;
(f) optionally hydrogenating at least a portion of the product of step (e) in the presence of hydrogen, thereby forming a product comprising one or more C 6 -C 24 saturated alkanes; and
(g) combining the product of step (f) with one or more C 10 -C 14 aromatic hydrocarbons, thereby forming a jet fuel;
whereby the product of step (g) meets the requirements of ASTM D1655.
2. The process of claim 1 , wherein said dehydrating, oligomerizing, and hydrogenating are each carried out in the presence of a dehydration catalyst, oligomerization catalyst, and a hydrogenation catalyst, respectively.
3. The process of claim 2 , wherein each of said dehydrating, oligomerizing, and hydrogenating are carried out in a different reaction zone.
4. The process of claim 2 , wherein two or more of said dehydrating, oligomerizing, and hydrogenating are carried out in the same reaction zone.
5. The process of claim 2 , wherein one or more of the dehydration catalyst, oligomerization catalyst, or hydrogenation catalyst are heterogeneous catalysts.
6. The process of claim 2 , wherein one or more of the dehydration catalyst, oligomerization catalyst, or hydrogenation catalyst are homogeneous catalysts.
7. The process of claim 1 , wherein said dehydrating and/or said oligomerizing are carried out in the presence of an acidic catalyst, wherein the acidic catalyst for dehydrating and the acidic catalyst for oligomerizing is the same or different.
8. The process of claim 1 , wherein said C 10 -C 14 aromatic hydrocarbons are prepared by:
(1) aromatizing one or more C 2 -C 6 olefins, one or more dimers of C 2 -C 6 olefins, and/or one or more trimers of C 2 -C 6 olefins; and optionally
(2) oligomerizing the product of step (1).
9. The process of claim 8 , wherein the one or more C 2 -C 6 olefins are obtained from step (d) and the dimers and trimers of C 2 -C 6 olefins are obtained from step (e).
10. The process of claim 8 , wherein at least a portion of the hydrogen used in step (f) is provided by hydrogen formed as a byproduct of step (1).
11. A renewable jet fuel prepared by the process of claim 1 .
12. A renewable jet fuel prepared by the process of claim 8 .
13. A renewable jet fuel prepared by the process of claim 10 .
14. The process of claim 1 , further comprising removing said C 2 -C 6 alcohols from the feedstock before said dehydrating.
15. The process of claim 14 , wherein said removing comprises carrying out said fermenting in step (b) below atmospheric pressure, whereby aqueous C 2 -C 6 alcohol vapor is removed.
16. A process for preparing a renewable aromatic compound, comprising:
(i) treating biomass to form a feedstock;
(ii) fermenting the feedstock with one or more species of microorganism, thereby forming one or more C 2 -C 6 alcohols;
(iii) dehydrating at least a portion of the one or more C 2 -C 6 alcohols obtained in step (ii), thereby forming a product comprising one or more C 2 -C 6 olefins;
(iv) isolating the one or more C 2 -C 6 olefins;
(v) optionally oligomerizing the one or more C 2 -C 6 olefins to one or more dimers and/or one or more trimers of the C 2 -C 6 olefins;
(vi) aromatizing one or more C 2 -C 6 olefins from step (iv) or one or more dimers and/or one or more trimers of the C 2 -C 6 olefins of step (v), thereby forming a product comprising C 6 -C 14 aromatic hydrocarbons, and hydrogen; and
(vii) optionally oligomerizing the product of step (vi) in the presence of the one or more C 2 -C 6 olefins of step (v) to form a product comprising one or more C 8 -C 16 aromatic hydrocarbons.
17. A process of preparing renewable terephthalates, comprising preparing renewable p-xylene by the method of claim 16 , wherein the product of step (vi) comprises at least 50% p-xylene, and further comprising:
(a) optionally isolating and purifying the p-xylene of step (vi); and
(b) oxidizing the p-xylene, optionally in the presence of one or more alcohols, thereby forming renewable terephthalates.
18. A renewable jet fuel or jet fuel precursor comprising a mixture of aromatic hydrocarbons and C 11 -C 14 aliphatic hydrocarbons.
19. The renewable jet fuel of claim 18 , comprising:
about 65 vol. % to about 85 vol. % of one or more C 11 -C 14 aliphatic hydrocarbons; and
about 10 vol. % to about 20 vol. % of aromatic hydrocarbons.
20. The renewable jet fuel of claim 18 , wherein the one or more C 11 -C 14 aliphatic hydrocarbons comprise one or more pentamethylheptane isomers.
21. The renewable jet fuel of claim 18 , wherein the one or more C 11 -C 14 aliphatic hydrocarbons comprise one or more hydrocarbons selected from the group consisting of trimethylpentanes, pentamethylheptanes, tetramethyloctanes, heptamethylnonanes, trimethylnonanes, and combinations thereof; and the alkylated aromatic hydrocarbons comprise one or more mono- or dialkyl benzenes.