IP Library Granted Patent US 9,012,345
Granted Patent B2
US 9,012,345 · App. 13/445,887 · Granted Apr 21, 2015

Electrocatalysts for carbon dioxide conversion

Inventors: Richard I. Masel (Champaign, IL); Amin Salehi-Khojin (Champaign, IL)
Assignee: Dioxide Materials, Inc.
B01J31/0275C25B3/04
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Quick Facts
Patent No.
US 9,012,345
App. No.
13/445,887
Granted
Apr 21, 2015
Kind
B2
Abstract

Electrocatalysts for carbon dioxide conversion include at least one catalytically active element with a particle size above 0.6 nm. The electrocatalysts can also include a Helper Catalyst. The catalysts can be used to increase the rate, modify the selectivity or lower the overpotential of electrochemical conversion of CO 2 . Chemical processes and devices using the catalysts also include processes to produce CO, HCO − , H 2 CO, (HCO 2 ) − , H 2 CO 2 , CH 3 OH, CH 4 , C 2 H 4 , CH 3 CH 2 OH, CH 3 COO − , CH 3 COOH, C 2 H 6 , (COOH) 2 , or (COO − ) 2 , and a specific device, namely, a CO 2 sensor.

Claims (20)

1. An electrocatalyst comprising at least one catalytically active element, wherein:

said catalytically active element is in the form of particles supported on an electrically conductive support or unsupported particles,

the particles of the at least one catalytically active element have an average size between 0.6 nm and 100 nm,

the at least one catalytically active element is in electrical contact with an electrode of an electrochemical cell or device, and

the electrocatalyst is capable of converting CO 2 to a carbon-containing reaction product.

2. The electrocatalyst of claim 1 , wherein the average particle size is between 0.6 nm and 40 nm.

3. The electrocatalyst of claim 2 wherein the average particle size is between 0.6 nm and 20 nm.

4. The electrocatalyst of claim 3 wherein the average particle size is between 0.6 nm and 10 nm.

5. The electrocatalyst of claim 1 further comprising a Helper Catalyst.

6. The electrocatalyst of claim 1 wherein said catalytically active element comprises at least one of V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, W, Re, Ir, Pt, Au, Hg, Pb, and Bi.

7. The electrocatalyst of claim 1 wherein said products comprise at least one of the following: CO, HCO − , H 2 CO, (HCO 2 ) − H 2 CO 2 , CH 3 OH, CH 4 , C 2 H 4 , CH 3 CH 2 OH, CH 3 COO − , CH 3 COOH, C 2 H 6 , (COOH) 2 and (COO − ) 2 .

8. The electrocatalyst of claim 1 wherein said reaction products comprising one of CO or HCOOH.

9. The electrocatalyst of claim 1 wherein said catalytically active element comprises at least one of Pt, Pd, Au, Ag, Cu, Ni, Fe, Co, Ru and Rh.

10. The electrocatalyst of claim 1 wherein said catalytically active element comprises silver.

11. The electrocatalyst of claim 5 wherein said Helper Catalyst comprises at least one of an organic cation and an organic anion.

12. The electrocatalyst of claim 5 wherein said Helper Catalyst comprises at least one of phosphines, imidazoliums, pyridiniums, pyrrolidiniums, phosphoniums, sulfoniums, prolinates, and methioninates.

13. The electrocatalyst of claim 5 wherein said Helper Catalyst comprises cholines.

14. The electrocatalyst of claim 5 wherein said Helper Catalyst comprises 1-ethyl-3-methylimidazolium cations.

15. The electrocatalyst of claim 5 wherein said Helper Catalyst comprises tetrafluoroborate anions.

16. The electrocatalyst of claim 5 wherein said Helper Catalyst is one of a solvent, an electrolyte and an additive.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE TO CORRECT ASSIGNOR FROM SALEHI-KHOJIN, AMIN TO SALEHI-KHOJIN, AMIN AND RICHARD I MASEL PREVIOUSLY RECORDED ON REEL 028200 FRAME 0568. ASSIGNOR(S) HEREBY CONFIRMS THE SALEHI-KHOJIN, AMIN. Recorded Aug 13, 2013
From: SALEHI-KHOJIN, AMIN; MASEL, RICHARD I
To: DIOXIDE MATERIALS, INC.
Reel/Frame 031004/0659 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2012
From: SALEHI-KHOJIN, AMIN
To: DIOXIDE MATERIALS, INC.
Reel/Frame 028200/0568 →
Priority Claims (2)
WO PCT/US2011/030098 · Mar 25, 2011 · international
WO PCT/US2011/042809 · Jul 1, 2011 · international
Continuity (3)
Provisional Application 61499225 · Jun 21, 2011
Provisional Application 61540044 · Sep 28, 2011
Related Publication 20130157174A1 · Jun 20, 2013