Marked straws and methods for marking straws
View Patent ↗Generally, polymeric members and laser marking methods for producing visible marks on polymeric members, such as on thin and/or curved surfaces. The laser marking methods can include methods of laser marking straws with the step of matching laser source properties to the properties of straws being marked or with the step of laser marking straws having photochromic dyes.
1. A method of marking a straw comprising:
a) defining a marking plane on a curved exterior surface of a straw, the straw having an axial body defining an axial passage between a pair of unsealed body ends and being formed from a polymeric matrix including an additive with electromagnetic radiation absorbance properties, the electromagnetic radiation absorbance properties including a maximum electromagnetic radiation absorbance wavelength and the axial body having a wall thickness of between about 0.1 mm and about 0.2 mm;
b) matching the wavelength of a laser source with the maximum electromagnetic radiation absorbance wavelength of the additive in the polymeric matrix, wherein the additive with a maximum electromagnetic radiation absorbance wavelength comprises a photochromic dye with at least one maximum absorbance wavelength;
c) generating a laser beam having a fluence within a fixed dimensional boundary of a beam spot; and
d) focusing the laser beam spot at a plurality of pixel locations to produce permanent visible marks in the form of shallow divots and/or char marks on the marking plane of the straw, wherein the marked straw maintains sufficient integrity for sealing fluids.
2. The method of marking a straw as described in claim 1 wherein the step of matching a laser with a maximum electromagnetic radiation absorbance wavelength of the additive further comprises substantially matching the wavelength of the laser source with at least one maximum absorbance wavelength of the dye.
3. The method of marking a straw as described in claim 2 wherein the maximum absorbance wavelength of the dye and the wavelength of the laser are matched in the visible light spectra having a wavelength between about 400 nm and about 700 nm.
4. The method of marking a straw as described in claim 2 wherein the maximum absorbance wavelength of the dye and the wavelength of the laser are matched at about a wavelength selected from the group consisting of: 266 nm, 355 nm, 435 nm, 460 nm, 532 nm, 555 nm, and 570 nm.
5. The method of marking a straw as described in claim 2 wherein the maximum absorbance of the dye is in the ultra violet frequency range having a wavelength between about 300 nm and about 380 nm.
6. The method of marking a straw as described in claim 2 further comprising the steps of:
a) providing an activatable photosensitized cryopreservation straw, the cryopreservation straw including a polymer matrix, a photochromic dye, a non-photochromic colorant;
b) reversibly activating the photochromic dye within the polymeric matrix with a source of electromagnetic radiation;
c) organizing the plurality of pixel locations to produce a visible mark on the marking plane containing identification information for the cryopreservation straw.
7. The method of marking a straw as described in claim 2 wherein maximum absorbance wavelength of the dye is in the ultra violet frequency range having a wavelength between about 250 nm and about 400 nm.
8. The method of marking a straw as described in claim 1 further comprising the steps of:
a. adjusting fluency of the laser beam within the fixed dimensional boundary of the laser beam spot; and
b. adjusting an irradiation dwell period of the laser beam spot upon the marking plane on the surface of the straw.
9. The method of marking a straw as described in claim 8 wherein the step of matching the wavelength of a laser source with maximum electromagnetic radiation absorbance wavelength of the additive further comprises the step of: minimizing the fluence of the laser beam required to produce a visible mark on the marking plane on the surface of the straw, and/or reducing the irradiation dwell period of the laser beam required to produce a visible mark on the marking plane on the surface of the straw and/or reducing the energy output of the laser required to produce a visible mark on the marking plane on the surface of the tubular polymeric member.
10. The method of marking a straw as described in claim 9 further comprising the steps of:
a) selecting a laser operating at a wavelength between about 250 nm and about 400 nm; and
b) selecting a dye with high absorbance characteristics for electromagnetic radiation with wavelengths between about 250 nm and about 400 nm.
11. The method of marking a straw as described in claim 10 further comprising the steps of:
a) selecting a laser operating at a wavelength between about 300 nm and about 380 nm; and
b) selecting a dye with high absorbance characteristics for electromagnetic radiation with wavelengths between about 300 nm and about 380 nm.
12. The method of marking a straw as described in claim 9 wherein the laser source comprises a laser source generating a laser beam in the ultra violet wavelength range.
13. The method of marking a straw as described in claim 9 wherein the step of matching a laser source with electromagnetic radiation absorbance properties of the additive further comprises substantially matching the wavelength of the laser with a maximum absorbance wavelength of the dye, wherein the laser wavelength and the maximum absorbance wavelength of the dye are between about 400 nm and about 700 nm and are matched within about 40 nm.
14. A method of marking a straw comprising:
a) defining a marking plane on a curved exterior surface of a straw, the straw being formed from a polymeric matrix containing a photochromic dye, the photochromic dye having reversible activate and inactivated states;
b) matching a laser source with an electromagnetic radiation absorbance property of the photochromic dye in the activate state;
c) reversibly activating the photochromic dye within the straw;
d) generating a laser beam having a fluence within a fixed dimensional boundary of a beam spot; and
e) focusing the laser beam spot at a plurality of pixel locations to produce a permanent visible mark in the form of shallow divots and/or char marks on the marking plane of the straw while the photochromic dye is in the reversible activated state.
15. The method of marking a straw as described in claim 14 wherein the step of reversibly activating the photochromic dye further comprises the step of exposing the straw to a source of electromagnetic radiation.
16. The method of marking a straw as described in claim 15 wherein the step of exposing the straw to a source of electromagnetic radiation comprises exposing the straw to an ultra violet lamp.
17. The method of marking a straw as described in claim 14 wherein the photochromatic dye has a maximum absorption wavelength in the activated state.
18. The method of marking a straw as described in claim 17 wherein the step of matching the laser source with the photochromic dye further comprises the step of selecting a laser source with a wavelength in the visible light frequency range of about 400 nm to about 700 nm matched with the maximum absorption wavelength of the photochromic dye in the activated state, wherein the wavelengths are matched within about 40 nm.
19. The method of marking a straw as described in claim 17 wherein photochromic dye has a visible color in the activated state which is complimentary matched laser source wavelength.
20. The method of marking a straw as described in claim 18 wherein the step of selecting a photochromic dye with an activated visible color complementary to the wavelength of the laser further comprises selecting a laser and photochromic dye from the following: a red activated photochromic dye and a green laser; a blue activated photochromic dye and an orange laser; a yellow activated photochromic dye and a violet laser; a green activated photochromic dye and a red laser; an orange activated photochromic dye and a blue laser; and a violet activated photochromic dye and a yellow laser.
21. The method of marking a straw as described in claim 14 wherein the step of activating the photochromic dye within the straw is achieved by frequency doubled electromagnetic radiation produced from the laser beam generated in step (d).
22. An unwarped and fluid impermeable straw comprising:
an axial body defining an axial passage between a pair of body ends, the axial body comprising an exterior surface, an interior surface and a thickness between the exterior surface and the interior surface, wherein the thickness between the exterior surface and the interior surface is between about 0.1 mm and about 0.2 mm;
a polymeric matrix having a photochromic dye;
permanent visible marks in the form of shallow divots and/or char marks on the exterior surface of the axial body, wherein the photochromic dye is matched with the wavelength of the laser used for producing the visible marks.
23. The straw as described in claim 22 wherein the straw is configured to contain a biological material selected from the group consisting of: an amount of semen, an ova, ovum, an enucleated cell, a plurality of sperm cells, an embryo, a plurality of sex-selected sperm cells, a sex-selected embryo, a pathogen, a bacteria, and a virus.
24. An unwarped and fluid impermeable straw for containing a biological material comprising:
an axial body defining an axial passage between a pair of unsealed body ends, the axial body having an exterior surface and being formed from a polymeric matrix including a photochromic dye;
the photochromic dye selected to reversibly change color in an activated state in response to visible light and/or ultraviolet light; and
permanent visible marks in the form of shallow divots and/or char marks on the exterior surface of the axial body.
25. The straw as described in claim 24 wherein the biological material is selected from the group consisting of: an amount of semen, an ova, ovum, an enucleated cell, a plurality of sperm cells, an embryo, a plurality of sex-selected sperm cells, a sex-selected embryo, a pathogen, a bacteria, a virus.
26. The straw described in claim 24 wherein the photochromic dye has a reversible activated state and an inactivated state, and wherein light in the visible or ultra violet spectra activates the phototchromic dye and changes the color of the straw, and wherein the color of the straw in the activated state has is matched to the laser for making permanent visible marks.
27. The straw described in claim 24 wherein the polymeric matrix of the straw is selected from the group consisting of: a polyvinyl chloride and a polyethylene terephthalate.
28. The straw described in claim 24 wherein the photochromic dye provides protection for the biological materials within the straw which are sensitive to ultra violet light.