Shielded flat ribbon cable and method for fabricating a shielded flat ribbon cable

1. A shielded flat ribbon cable, comprising:

a plurality of insulated conductors being spaced parallel to each other, the insulated conductors each including an inner conductor and an insulation coating the inner conductor;

an outer conductor bundling the insulated conductors together, the outer conductor including a first shell and a second shell in association with each other to sandwich the insulated conductors therebetween, each of the first shell and the second shell including a plurality of grooves covering outer surfaces of the insulated conductors, and a plurality of edge portions integral with both sides of the grooves; and

gap formation-suppressing means for suppressing formation of gaps between the edge portions of the first shell and the edge portions of the second shell, respectively,

wherein each of the first shell and the second shell comprises a molded metal sheet, and

wherein the gap formation-suppressing means includes caulking portions having V transverse cross section shapes, formed by folding the edge portions of the first shell and the edge portions of the second shell.

2. A shielded flat ribbon cable, comprising:

a plurality of insulated conductors being spaced parallel to each other, the insulated conductors each including an inner conductor and an insulation coating the inner conductor;

an outer conductor bundling the insulated conductors together, the outer conductor including a first shell and a second shell in association with each other to sandwich the insulated conductors therebetween, each of the first shell and the second shell including grooves covering outer surfaces of the insulated conductors, and a plurality of edge portions integral with both sides of the grooves, each of the first shell and the second shell comprising a molded metal sheet; and

gap formation-suppressing means for suppressing formation of gaps between the edge portions of the first shell and the edge portions of the second shell, respectively,

wherein each of the insulated conductors comprises a transverse cross section shape of an ellipse, a major axis direction of the ellipse overlaps a spacing direction of the inner conductors included in the insulated conductors and a spacing direction of the insulated conductors, and a minor axis of the ellipse is shorter than a major axis of the ellipse, and

wherein inner surfaces of the grooves are shaped into a transverse cross section of a semi-ellipse and are in close contact with the outer surfaces of the insulated conductors, respectively, and a major axis direction of the semi-ellipse of the grooves overlaps the spacing direction of the insulated conductors.

3. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means includes solder layers provided between the edge portions of the first shell and the edge portions of the second shell.

4. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means includes:

caulking holes formed in the edge portions of the first shell; and

caulking portions formed in the edge portions of the second shell, the caulking portions being spread after being inserted in the caulking holes, respectively.

5. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means includes rivets passed through and attached to the edge portions of the first shell and the edge portions of the second shell.

6. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means includes welded portions formed by welding the edge portions of the first shell and the edge portions of the second shell.

7. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means includes electrically conductive adhesive layers provided between the edge portions of the first shell and the edge portions of the second shell.

8. The shielded flat ribbon cable according to claim 2 , wherein each of the insulated conductors includes two of the inner conductors.

9. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means includes caulking portions having transverse cross section shapes, formed by folding the edge portions of the first shell and the edge portions of the second shell.

10. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means includes caulking portions having V transverse cross section shapes.

11. The shielded flat ribbon cable according to claim 10 , wherein the gap formation-suppressing means includes:

caulking holes formed in the edge portions of the first shell.

12. The shielded flat ribbon cable according to claim 2 , wherein the gap formation-suppressing means further includes:

caulking portions formed in the edge portions of the second shell.

13. A method for fabricating a shielded flat ribbon cable, said method comprising:

preparing a plurality of insulated conductors spaced parallel to each other, the insulated conductors each including an inner conductor and an insulation coating the inner conductor;

preparing an outer conductor including a first shell and a second shell in association with each other to sandwich the conductors therebetween, each of the first shell and the second shell including grooves covering outer surfaces of the insulated conductors, and a plurality of edge portions integral with both sides of the grooves, each of the first shell and the second shell comprising a molded metal sheet;

preparing gap formation-suppressing means for suppressing formation of gaps between the edge portions of the first shell and the edge portions of the second shell, respectively;

arranging the insulated conductors between the first shell and the second shell; and

after the arranging, fixing the first shell and the second shell together to bundle the insulated conductors together,

wherein each of the insulated conductors comprises a transverse cross section shape of an ellipse, a major axis direction of the ellipse overlaps a spacing direction of the inner conductors included in the insulated conductors and a spacing direction of the insulated conductors, and a minor axis of the ellipse is shorter than a major axis of the ellipse, and

wherein inner surfaces of the grooves are shaped into a transverse cross section of a semi-ellipse and are in close contact with the outer surfaces of the insulated conductors, respectively, and a major axis direction of the semi-ellipse of the grooves overlaps the spacing direction of the insulated conductors.

14. The method according to claim 13 , wherein the gap formation-suppressing means includes caulking portions having transverse cross section shapes, formed by folding the edge portions of the first shell and the edge portions of the second shell.

15. The method according to claim 13 , wherein the gap formation-suppressing means includes caulking portions having V transverse cross section shapes.

16. The method according to claim 13 , wherein the gap formation-suppressing means includes caulking portions having V transverse cross section shapes, formed by folding the edge portions of the first shell and the edge portions of the second shell.

17. The method according to claim 13 , wherein the gap formation-suppressing means includes:

caulking holes formed in the edge portions of the first shell.

18. The method according to claim 17 , wherein the gap formation-suppressing means further includes:

caulking portions formed in the edge portions of the second shell.