Straight through cement mixer
View Patent ↗A cement mixing method and apparatus for mixing cement used in cementing oil wells casing and the mixer used in that method. The mixer employs a straight bulk cement inlet, five annular recirculation jets and five annular water jet orifices located downstream of the recirculation jets so that all of the jets discharge at an angle towards the mixing chamber and the discharge from the water jet orifices intersects with the flow from the recirculation jets. This five jet, intersecting flow design allows for more thorough wetting of the cement powder with a smaller, lighter, less expensive and more durable mixer that is less inclined to foul and easier to clean.
1. A powder mixer for mixing a dry powder with liquid comprising:
a powder mixer having a centrally located dry bulk powder inlet provided at one end of the mixer, said inlet communicating with a bulk inlet chamber and subsequently with a mixing chamber provided within the powder mixer, said mixing chamber communicating with an outlet provided at an opposite end of the mixer,
recirculation jets provided annularly so that they discharge into said mixing chamber adjacent the bulk inlet chamber, said recirculation jets directed inwardly into said mixing chamber so that their discharges converges without impinging on any surface and form a cone shaped curtain which completely encircles and thoroughly wets incoming dry powder entering the mixing chamber from the bulk inlet chamber to form a wetted powder mixture,
water jets provided annularly so that they discharge into said mixing chamber, said water jets directed inwardly within said mixing chamber so that their discharges converges without impinging on any surface and form a second cone shaped curtain which completely encircles and thoroughly mixes with the wetted powder mixture that was previously formed upstream within the mixing chamber from the dry powder that was wetted by water from the water jets.
2. A powder mixer for mixing a dry powder with liquid according to claim 1 wherein said water jets are provided downstream of the recirculation jets and discharge into the mixing chamber downstream of the discharge from the recirculation jets.
3. A powder mixer for mixing a dry powder with liquid according to claim 2 further comprising:
a water manifold attached to and supplying water to said water jets.
4. A powder mixer for mixing a dry powder with liquid according to claim 3 further comprising:
a tangential water inlet attached to and supplying water to said water manifold.
5. A powder mixer for mixing a dry powder with liquid according to claim 1 further comprising:
said dry bulk powder inlet and said bulk inlet chamber being straight so that they jointly form a straight path into the center of said mixing chamber for dry powder entering the mixing chamber.
6. A powder mixer for mixing a dry powder with liquid according to claim 1 wherein the recirculation jets extend into the mixing chamber.