Insulating cap for an end winding of an electrical machine working at high voltage and machine having such an insulating cap
View Patent ↗An insulating cap is provided for an end winding of an electrical machine working at a high voltage, the end winding including a plurality of insulated winding bars protruding from respective winding slots and electrically conductively connected to one another in pairs at their ends so as to form a plurality of electrical connections. The cap includes an opening allowing the insulating cap to be pushed over a region of one of the electrical connections such that the insulating cap insulates an outside of the electrical connection. An interior includes a layer configured to gradually dissipate a high electrical field in the region of the electrical connection to an outside of the insulating cap, the outside of the insulating cap being at earth potential.
1. An insulating cap for an end winding of an electrical machine working at a high voltage, the end winding including a plurality of insulated winding bars electrically conductively connected to one another in pairs at their ends so as to form a plurality of electrical connections, the insulating cap comprising:
an opening allowing the insulating cap to be pushed over a region of one of the electrical connections such that the insulating cap insulates an outside of the electrical connection;
an interior including a layer configured to gradually dissipate a high electrical field in the region of the electrical connection to an outside of the insulating cap, the outside of the insulating cap being at earth potential,
wherein the layer includes a gradient layer including a gradient material reaching from the region of the electrical connection to the opening of the insulating cap when the insulating cap is pushed on; and
a central insulating layer, an outer layer disposed on an outside of the central insulating layer, and an inner layer disposed on an inside of the central insulating layer in the region of the electrical connection, wherein the gradient layer reaches from the inner layer to the opening of the insulating cap,
wherein the gradient layer overlaps the inner layer in a limited overlapping zone.
2. The insulating cap as recited in claim 1 , wherein the outer layer includes at least one of a conductor and a semiconductor layer.
3. The insulating cap as recited in claim 1 , wherein the inner layer includes at least one of a conductor and a semiconductor layer.
4. The insulating cap as recited in claim 1 , wherein at least a portion of the gradient layer is embedded in the central insulating layer.
5. The insulating cap as recited in claim 1 , wherein at least a portion of the gradient layer is disposed on the central insulating layer.
6. An electrical machine configured to work at a high voltage comprising:
an end winding including a plurality of insulated winding bars electrically conductively connected to one another in pairs at their ends so as to form a plurality of electrical connections;
a plurality of insulating caps each having an opening allowing each of the plurality of insulating caps to be pushed over a region of a respective one of the electrical connections such that each of the plurality of insulating caps insulates an outside of the respective electrical connection, wherein an interior of each of the plurality of insulating caps includes a gradient layer including a gradient material configured to gradually dissipate a high electrical field in the region of the electrical connection to an outside of the insulating cap;
wherein the layer includes a gradient layer including a gradient material reaching from the region of the electrical connection to the opening of the insulating cap when the insulating cap is pushed on; and
a central insulating layer, an outer layer disposed on an outside of the central insulating layer, and an inner layer disposed on an inside of the central insulating layer in the region of the electrical connection, wherein the gradient layer reaches from the inner layer to the opening of the insulating cap,
wherein the gradient layer overlaps the inner layer in a limited overlapping zone.
7. The electrical machine as recited in claim 6 , wherein at least one of the insulating caps is earthed on an outside of the insulating cap.
8. The electrical machine as recited in claim 6 , wherein each of the plurality of insulating caps is earthed on an outside of each insulating cap.